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TEC MODULES
============
$$ This includes all the volumes that make up the TEC modules
Input file for mixture.f
Start new mixtures with a '#' in the first column
Start the components with a '*' in the first column
You can type any kind of comment in as long as you don't start it
with '#' or '*' !
.....................................................................
For mixture declaration: Name of Mixture, Name of GMIX for title file,
Monte Carlo Volume, MC Area
For items in a compound: Item number, Comment, Material (has to be
written exactly as in material.input file),
Volume, Multiplicity, Type
Type is one of the following: SUP for support
SEN for sensitive volumes
CAB for cables
COL for cooling
ELE for electronics
.....................................................................
o Hybrid for TEC rings 3,4,6,7
--------------------------
Hybrids have 4 APVs
Dimensions 65.2 x 30 mm^2 = 19.56 cm^2
MCVolume: 65.2 x 25.26 x 0.68 = 1119.93 mm^3
Composition of the Hybrids taken from TOB layers 1-2
(1) Hybrid reviewed November 2006 - Central Hybrid (no kapton tail, which is in ICC* material definition, see below)
see http://www.fynu.ucl.ac.be/he/cms/activities/tracker/FHITfiles/CCTPHybrides.pdf
- Kapton: (25+25) um = 50 um = 0.0050 cm --> 0.075 cm^3
- Copper: (18+12+18+18+18+12) um = 96 um = 0.0096 cm --> 0.144 cm^3
- Solder Mask: 20 um = 0.0020 cm --> 0.030 cm^3
- Glue: (50+50) um = 100 um thickness = 0.0100 cm --> 0.150 cm^3
[WAS (1) new FR4 hybrid
Estimate: 300 mu FR4,
3 x 25 mu Cu
~300 mu Kapton
-Pt-Au layer: tbd ]
(2) Hybrid components
R: (14 + n_APV) 0402 size material: carbon -> 18
C: 2 x 1206 large ones
(5 + 2*n_APV) 0402 size -> 13
0402: (1 x 0.5 x 0.5) mm^3 = 0.25 mm^3 = 0.25 x 10^-3 cm^3
1206: (3 x 1.5 x 1.5) mm^3 = 6.75 mm^3 = 6.75 x 10^-3 cm^3
APV25: (7.1 x 8.1 x 0.3) mm^3 = 17.253 mm^3 = 0.017253 cm^3 4 per hybrid REVIEWED November 2006 OK
PLL: (4.0 x 4.0 x 0.3) mm^3 = 4.8 mm^3 = 0.0048 cm^3 1 per hybrid REVIEWED November 2006 OK
(see http://cmstrackercontrol.web.cern.ch/CMSTrackerControl/documents/PauloMoreira/PLL25%20User%20Manua2.1.pdf)
MUX: (5.0 x 5.0 x 0.3) mm^3 = 7.5 mm^3 = 0.0075 cm^3 1 per hybrid REVIEWED November 2006 OK
(see http://cmstrackercontrol.web.cern.ch/CMSTrackerControl/documents/LVDSMUX3_datasheet.pdf)
[WAS PLL+MUX : 2.0 x 7.1 x 0.3 mm^3 1 per hybrid ]
http://cmstrackercontrol.web.cern.ch/CMSTrackerControl/manuals.htm
DCU : (2.0 x 2.0 x 0.3) mm^3 = 1.2 mm^3 = 0.0012 cm^3 1 per hybrid REVIEWED November 2006 OK
(see http://cmstrackercontrol.web.cern.ch/CMSTrackerControl/documents/Magazzu/DCUF_User_Manual_v3.0.pdf)
(3) Wire bonds
http://cms.ct.infn.it/bonding/bondspec.htm
Al, 1% Si, 25 um diameter, medium hardness
tail length visible but short < 50 um
1 wire bond: average of 4 mm length diameter 25 um + 1 tail =
= { [ pi x (0.025/2)^2 ] mm^2 x 4 mm } + { [ pi x (0.025/2)^2 ] mm^2 x 0.050 mm } =
= [1.963x10^-3 mm^3] + [0.0245x10^-3 mm^3] = 2.0x10^-3 mm^3 = 2.0x10^-6 cm^3 [99% Aluminium + 1% Silicon]
PA bias line to sensor bias ring: 5 bonds
PA to hybrid: nAPV x 128 bonds
PA to sensor: nAPV x 128 bonds
TOTAL: 2x128xnAPV+5 bonds = 1029 bonds
In the TEC we mix the ceramic support into the hybrid.
(4) Ceramic support
Area from the technical drawings: 19.55 cm^2
Volume: 19.55 x 0.0387 = 0.7566 cm^3
MC volume has been rescaled to give proper density: rho = 4.853 g/cm^3
......................................................................
# "TEC Hybrid Rings 3/4/5/7" "TEC_Hybrid4APV" 0.9767 19.56
Central Hybrid (no tail)
* 1 "Central Hybrid Kapton" "T_Kapton" 0.075 1 ELE
* 2 "Central Hybrid Copper" "Copper" 0.144 1 ELE
* 3 "Central Hybrid Solder Mask" "T_Kapton" 0.030 1 ELE
* 4 "Central Hybrid Glue" "Epoxy" 0.150 1 ELE
Components: Resistors
* 5 "Resistors" "Carbon" 0.25E-3 18 ELE
* 6 "R metal" "SMD_metal" 1.E-4 18 ELE
Capacitors
* 7 "Small caps" "Alumina" 0.25E-3 13 ELE
* 8 "C metal" "SMD_metal" 1.E-4 13 ELE
* 9 "Large caps" "Alumina" 6.75E-3 2 ELE
* 10 "C metal large" "SMD_metal" 1.E-3 2 ELE
* 11 "APV25" "Silicon" 0.017253 4 ELE
* 12 "PLL" "Silicon" 4.8E-3 1 ELE
* 13 "MUX" "Silicon" 7.5E-3 1 ELE
* 14 "DCU" "Silicon" 1.2E-3 1 ELE
Wire bonds
* 15 "Wire bonds" "Aluminium" 1.98E-6 1029 ELE
* 16 "Wire bonds" "Silicon" 0.02E-6 1029 ELE
Support
* 17 "Ceramic Support" "Ceramic" 0.7033 1 SUP
..................................................................
==================================================================
o Hybrid for TEC rings 1,2,5
----------------------------
Taken from TOB Layers 5-6
Hybrids have 6 APVs
as above, except:
(2) Hybrid components
R: (14 + n_APV) 0402 size material: carbon -> 20
C: 2 x 1206 large ones
(5 + 2xn_APV) 0402 size -> 17
(3) Wire bonds
see above for details
TOTAL: 2x128xnAPV+5 bonds = 1541 bonds
MC volume has been rescaled to give proper density: rho = 4.853 g/cm^3
......................................................................
# "TEC Hybrid Rings 1/2/5" "TEC_Hybrid6APV" 0.9961 19.56
Central Hybrid (no tail)
* 1 "Central Hybrid Kapton" "T_Kapton" 0.075 1 ELE
* 2 "Central Hybrid Copper" "Copper" 0.144 1 ELE
* 3 "Central Hybrid Solder Mask" "T_Kapton" 0.030 1 ELE
* 4 "Central Hybrid Glue" "Epoxy" 0.150 1 ELE
Components: Resistors
* 5 "Resistors" "Carbon" 0.25E-3 20 ELE
* 6 "R metal" "SMD_metal" 1.E-4 20 ELE
Capacitors
* 7 "Small caps" "Alumina" 0.25E-3 17 ELE
* 8 "C metal" "SMD_metal" 1.E-4 17 ELE
* 9 "Large caps" "Alumina" 6.75E-3 2 ELE
* 10 "C metal large" "SMD_metal" 1.E-3 2 ELE
* 11 "APV25" "Silicon" 0.017253 6 ELE
* 12 "PLL" "Silicon" 4.8E-3 1 ELE
* 13 "MUX" "Silicon" 7.5E-3 1 ELE
* 14 "DCU" "Silicon" 1.2E-3 1 ELE
Wire bonds
* 15 "Wire bonds" "Aluminium" 1.98E-6 1541 ELE
* 16 "Wire bonds" "Silicon" 0.02E-6 1541 ELE
Support
* 17 "Ceramic Support" "Ceramic" 0.7033 1 SUP
......................................................................
==================================================================
Pitch adapter
-------------
-> Using Volume/Area of the Ring5N PA!
(1) PA:
Material Description from SCHOTT
MC Area 16.01 cm^2 (from technical drawings)
MC Volume 16.01 x 0.0665 = 1.0647 cm^3
(2)Spacer:
Mixed into the PA
correct Volume: 3.63 cm^2 x 0.0209 cm = 0.07588 cm^3
...................................................................
# "TEC pitch adapter" "TEC_PitchAdapter" 1.0647 16.01
* 1 "Silicon" "Silicon" 2.802E-1 1 ELE
* 2 "Sodium" "Sodium" 1.001E-1 1 ELE
* 3 "Potassium" "Potassium" 1.391E-1 1 ELE
* 4 "Zinc" "Zinc" 1.360E-2 1 ELE
* 5 "Aluminium" "Aluminium" 1.770E-2 1 ELE
* 6 "Titanium" "Titanium" 1.138E-2 1 ELE
* 7 "Antimony" "Antimony" 1.476E-3 1 ELE
* 8 "Chromium" "Chromium" 2.826E-6 1 ELE
* 9 "Oxygen" "Oxygen" 7.147E+2 1 ELE
* 10 "Boron" "Bor 11" 2.255E-2 1 ELE
* 11 "Spacer" "Ceramic" 0.0714 1 SUP
....................................................................
====================================================================
o Module frame legs Rings 1 to 4
-------------------------------
Using Data from R3N
Note:
The Side Frames are constructed after the iso-side. Additional material on the bias side isa
added via the supportboxes and the tail (in petals)
MC Area: 18.22*0.96 cm^2
MC Volume: 1.3056 cm^3
(1) Carbon frame (graphite)
Volume 18.22 x 0.0764 = 1.392 cm^3
ISO-Kapton
Volume 18.22 x 0.0258 = 0.470 cm^3
This devides into:
(2) Copper traces 2.3925 x 0.0035 = 0.00837 cm^3
(3) Gold 1.99414 x 0.00001 = 0.00002 cm^3
(4) Nickel 1.9941 x 0.0004 = 0.0008 cm^3
(5) rest -> kapton : 0.4608 cm^3
silver glue and components are neglected due to missing measurements
...................................................................
# "TEC frame legs 1 to 4" "TEC_frame_side_1_4" 1.3056 18.22
* 1 "Carbon frame" "Carbon" 1.402 1 SUP
* 2 "Copper traces" "Copper" 0.0084 1 ELE
* 3 "Gold" "Gold" 0.00002 1 ELE
* 4 "Nickel" "Nickel" 0.0008 1 ELE
* 5 "LV Kapton" "T_Kapton" 0.4608 1 ELE
...................................................................
====================================================================
o Module frame legs Rings 5 to 7
-------------------------------
Using Data from R7N
Note:
The Side Frames are constructed after the iso-side. Additional material on the bias side is
added via the supportboxes and the tail (in petals)
MC Area: 32.25*0.96 cm^2
MC Volume: 2.3688 cm^3
(1) Carbon fibre frame
Volume (32.25+5.33) x 0.0764 = 2.871 cm^3
-> but adjusted carbon fibre volume to reproduce measured mass of 3.095 g
per leg
ISO-Kapton
Volume 32.25 x 0.0258 = 0.832 cm^3
This devides into:
(2) Copper 3.03469 x 0.0035 = 0.01062 cm^3
(3) Gold 1.70505 x 0.00001 = 0.00002 cm^3
(4) Nickel 1.7051 x 0.0004 = 0.00068 cm^3
(5) rest -> kapton : 0.82068 cm^3
silver glue and components are neglected due to missing measurements
...................................................................
# "TEC frame legs 5 to 7" "TEC_frame_side_5_7" 2.3688 32.25
* 1 "Carbon fiber frame" "Carbon fibre str." 1.8314 1 SUP
* 2 "Copper traces" "Copper" 0.01062 1 ELE
* 3 "Gold" "Gold" 0.00002 1 ELE
* 4 "Nickel" "Nickel" 0.00068 1 ELE
* 5 "LV Kapton" "T_Kapton" 0.82068 1 ELE
...................................................................
===================================================================
o Supplies Boxes
-------------------------------
Usind data from R3N
MC Area: 4.78 cm^2
MC Volume: 4.78 x 0.0258 = 0.123 cm^3
(1 to 3) from kaptonaufteilung.ods by minimizing the standarad diviation which is still 18.8%
(4) rest
(5) from silver glue 12.5 mg / 1049 mg/cm^3 = 0.01191
MC volume has been rescaled to give proper density: rho = 1.42g/cm^3
...................................................................
# "TEC Sideframe Supplies Box" "TEC_SideFrSupBox" 0.2467 4.78
* 1 "Copper traces" "Copper" 0.00639 1 ELE
* 2 "Gold" "Gold" 0.00002 1 ELE
* 3 "Nickel" "Nickel" 0.00061 1 ELE
* 4 "LV Kapton" "T_Kapton" 0.11598 1 ELE
* 5 "Silver" "Silver" 0.01192 1 ELE
...................................................................
===================================================================
o Si-Reinforcement
-------------------------------
using Data from R1N
MC Area: 3.35 cm^2
MC Volume: 3.35 x 0.387 = 1.296 cm^3
Is made out of ceramic
MC volume has been rescaled to give proper density: rho = 3.731 g/cm^3
...................................................................
# "SiReenforcment" "TEC_SiReenforcment" 1.3773 3.35
* 1 "Ceramic" "Ceramic" 1.296 1 SUP
...................................................................
===================================================================
o TEC frame at the module top
---------------------------
MC Volume: Width of the module x 3.72 x 0.1 cm
Actual volume is about that minus 10 %
(1) Carbon
Top frame always consists of graphite.
MC volume has been rescaled to give proper density: rho = 1.931 g/cm^3
....................................................................
# "TEC module frame top" "TEC_frame_top" 0.3928 3.72
* 1 "TEC frame top" "Carbon" 0.3348 1 SUP
....................................................................
=====================================================================
# "END" "END" 0. 0.
this has to be the last line !
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