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|
TOB MODULES
============
$$ This includes all the volumes that make up the TOB modules
$$ as well as the electronics on the rods !
Input file for mixture.f
Start new mixtures with a '#' in the first column
Start the components with a '*' in the first column
You can type any kind of comment in as long as you don't start it
with '#' or '*' !
.....................................................................
For mixture declaration: Name of Mixture, Name of GMIX for title file,
Monte Carlo Volume, MC Area
For items in a compound: Item number, Comment, Material (has to be
written exactly as in material.input file),
Volume, Multiplicity, Type
Type is one of the following: SUP for support
SEN for sensitive volumes
CAB for cables
COL for cooling
ELE for electronics
.....................................................................
o Pitch adapter, r-phi
--------------------
MCVolume: (8.6 x 1.25 x 0.11) cm^3
(1) Glass pitch adapter
material is Schott D263 Borosilicate Glass, density = 2.51 g/cm^3
properties taken from http://www.schott.com/fpd/english/products/fpd/d263t.html
and http://www.osti.gov/bridge/servlets/purl/10117627-uo1lPX/webviewable/10117627.pdf
(TIB: CORNING 1737F density = 2.54 g/cm^3)
Borosilicate Glass chemical composition: http://www.qvf.com/en/Equipment_1/Borosilicate%20glass/Composition.shtml
dimensions 9.64 x 1.25 x 0.0550 cm^3 = 0.66275 cm^3 (TIB: 300 um, TID/TOB/TEC: 550 um thickness)
[WAS dimensions 9.64 x 1.25 x 0.03 cm^3 = 0.3615 cm^3]
(2) Pitch adapter spacers
dimensions 86x3x0.635 mm^3 + 60x3x0.635 mm^3 = 278.13 mm^3 = 0.27813 cm^3
[WAS (NOMEX) 0.24 cm^3]
[WAS (3) Carbon fibre support piece dimensions 8.6 x 1.18 x 0.06 cm^3]
......................................................................
# "TOB Pitch Adapter r-phi" "TOB_PA_rphi" 1.1825 10.75
* 1 "Glass pitch adapter" "Borosilicate_Glass" 0.66275 1 ELE
* 2 "Spacer" "Ceramic" 0.27813 1 SUP
......................................................................
======================================================================
o Pitch adapter, stereo
--------------------
MCVolume: (0.78*8.6*0.11 + 0.5 * 0.863*8.6*0.11) cm^3 = 1.146 cm^3
(1) Glass pitch adapter
material is Schott D263 Borosilicate Glass, density = 2.51 g/cm^3
properties taken from http://www.schott.com/fpd/english/products/fpd/d263t.html
and http://www.osti.gov/bridge/servlets/purl/10117627-uo1lPX/webviewable/10117627.pdf
(TIB: CORNING 1737F density = 2.54 g/cm^3)
Borosilicate Glass chemical composition: http://www.qvf.com/en/Equipment_1/Borosilicate%20glass/Composition.shtml
dimensions: [ ( 0.9 x 9.6 x 0.0550 ) + 0.5 x ( 0.9 x 9.6 x 0.0550 ) ] cm^3 = 0.7128 cm^3 (TIB: 300 um, TID/TOB/TEC: 550 um thickness)
[WAS dimensions 0.9*9.6*0.03 + 0.5 * 0.9*9.6*0.03 = 0.389 cm^3]
(2) Pitch adapter spacers
dimensions 86x3x0.635 mm^3 + 60x3x0.635 mm^3 = 278.13 mm^3 = 0.27813 cm^3
[WAS (NOMEX) 0.24 cm^3]
[WAS (3) Carbon fibre support piece dimensions 8.6 x 1.18 x 0.06 cm^3]
[WAS (3) Carbon fibre frame piece
0.8*8.0*1.5*0.06 = 0.576 cm^3 ]
........................................................................
# "TOB Pitch Adapter stereo" "TOB_PA_ster" 1.146 10.42
* 1 "Glass pitch adapter" "Borosilicate_Glass" 0.7128 1 ELE
* 2 "Spacer" "Ceramic" 0.27813 1 SUP
........................................................................
========================================================================
o Module end plate
----------------
Carbon fiber endplate where electronics sits on top
MCVolume: (12 x 4.5 x 0.0625) cm^3
(1) CF
dimensions from EDM file CMSTKOBM0026 version AA
{ [ 39 x 119.7] + 2 x [ 6 x 29.9 ] - 2 x [ pi x (8.4 / 2)^2 ] - 2 x [ pi x (3.5 / 2)^2 ] - 4 x [ pi x (1.6 / 2)^2 ] } mm^2 x 0.625 mm =
= 4888.98 mm^2 x 0.625 mm = 3055.61 mm^3
[WAS dimensions: 12 x 4.7 x 0.06 cm = 3.384 cm^3]
(2) 3D Label
Plastic (kapton): m = 0.020 g
density = 1.40 g/cm^3
--> volume = 0.0143 cm^3
...................................................................
# "TOB module end plate" "TOB_frame_ele" 3.375 54.0
* 1 "CF plate" "Carbon fibre str." 3.05561 1 SUP
* 2 "Module 3D Label" "T_Kapton" 0.0143 1 ELE
...................................................................
===================================================================
o Ceramic Hybrid Support
[WAS CF Hybrid Support]
--------------
MCVolume: (8.6 x 3.71 x 0.0380) cm^3 = 1.2124 cm^3
[WAS MCVolume: 7 x 3.33 x 0.06 = 1.3986 cm^3]
(1) Ceramic plate
dimensions: [ (37.1-11.8)x72 + 11.8x86] mm^2 x 0.380 mm =
= 2836.4 mm^2 x 0.380 mm = 1077.832 mm^3
[WAS (1) CF dimensions: 7 x 3.4 x 0.06 = 1.428 cm^3]
....................................................................
# "TOB hybrid support" "TOB_hybrid_supp" 1.3986 23.31
* 1 "Hybrid support" "Ceramic" 1.077832 1 SUP
....................................................................
====================================================================
o Aluminium cooling I
-------------------
Al piece at sensor middle
This one includes the screw !
MCVolume: (1.6 x 2 x 0.03) cm^3
(1) Al heat spreader
dimensions from EDM file CMSTKOBM0025 version 0
{ [ 16 x 20 ] - [ pi x (2/2)^2 ] } mm^2 x 0.300 mm
= 316.8584 mm^2 x 0.300 mm = 95.0575 mm^3
[WAS 0.096 cm^3]
[THIS MATERIAL HAS BEEN CREATED APART
(2) CF compensator
dimensions from EDM file CMSTKOBM0035 version AA
{ [ 16 x 26 ] - [ pi x (10 / 2)^2 ] } mm^2 x 0.300 mm =
= 337.46 mm^2 x 0.300 mm = 101.238 mm^3
[WAS 0.15 cm^3]
]
(2-3) Screw: 0.009 cm^3 Stainless Steel,
0.02 cm^3 Al washer
.....................................................................
# "TOB Module Cooling 1" "TOB_mod_cool1" 0.096 3.2
* 1 "Al heat spreader" "Aluminium" 0.0950575 1 COL
* 2 "Steel screw" "Steel-008" 0.009 1 COL
* 3 "Al washer" "Aluminium" 0.02 1 COL
.....................................................................
=====================================================================
[WAS
o Aluminium cooling II
--------------------
Al piece at sensor middle
No screw !
MCVolume: (1.5 x 2.8 x 0.03) cm
(1) Al heat spreader
dimensions from EDM file CMSTKOBM0025 version 0
{ [ 16 x 20 ] - [ pi x (2/2)^2 ] } mm^2 x 0.300 mm
= 316.8584 mm^2 x 0.300 mm = 95.0575 mm^3
[WAS 0.096 cm^3]
[THIS MATERIAL HAS BEEN CREATED APART
(2) CF compensator
dimensions from EDM file CMSTKOBM0035 version AA
{ [ 16 x 26 ] - [ pi x (10 / 2)^2 ] } mm^2 x 0.300 mm =
= 337.46 mm^2 x 0.300 mm = 101.238 mm^3
[WAS 0.15 cm^3]
]
....................................................................
# "TOB Module Cooling 2" "TOB_mod_cool2" 0.126 4.2
* 1 "Al heat spreader" "Aluminium" 0.0950575 1 COL
....................................................................
====================================================================
NO MORE NEEDED, ALL THE SPREADER ARE THE SAME
]
o Aluminium cooling III
[WAS o Aluminium cooling III ]
---------------------
Al and locator piece at hybrid sides
This one includes the screw !
MCVolume: (1.5 x 2.8 x 0.03) cm^3
(1) Al heat spreader
dimensions from EDM file CMSTKOBM0024 version 0
{ [ 15 x 28 ] - (8 x 8 / 2) - [ pi x (2/2)^2 ] } mm^2 x 0.300 mm
= 384.8584 mm^2 x 0.300 mm = 115.4575 mm^3
[WAS 0.116 cm^3]
[THIS MATERIAL HAS BEEN CREATED APART
(2) CF compensator
dimensions from EDM file CMSTKOBM0035 version AA
{ [ 16 x 26 ] - [ pi x (10 / 2)^2 ] } mm^2 x 0.300 mm =
= 337.46 mm^2 x 0.300 mm = 101.238 mm^3
[WAS 0.15 cm^3]
]
(2-3) Screw: 0.009 cm^3 Stainless Steel,
0.02 cm^3 Al washer
(4) CuBe/brass -> take all Cu for now:
(0.0044 * 3) cm^3
...................................................................
# "TOB Module Cooling 2" "TOB_mod_cool2" 0.126 4.2
* 1 "Al heat spreader" "Aluminium" 0.1154575 1 COL
* 2 "Steel screw" "Steel-008" 0.009 1 COL
* 3 "Al washer" "Aluminium" 0.02 1 COL
* 4 "Cu locator" "Copper" 0.0044 3 SUP
...................................................................
===================================================================
o Carbon Fibre Compensator (cooling)
--------------------
MCVolume: (1.6 x 2.6 x 0.03) cm^3
(1) CF compensator
dimensions from EDM file CMSTKOBM0035 version AA
{ [ 16 x 26 ] - [ pi x (10 / 2)^2 ] } mm^2 x 0.300 mm =
= 337.46 mm^2 x 0.300 mm = 101.238 mm^3
............................................................................
# "TOB Module Cooling Compensator" "TOB_mod_comp" 0.1248 4.16
* 1 "CF Compensator" "Carbon fibre str." 0.101238 1 COL
............................................................................
============================================================================
o Module side rail I rphi (heavier side)
---------------------------------------
Volumes from single-sided modules. Also used for double-sided modules
MCVolume: (1.7 x 21 x 0.08) cm^3
(1) Carbon fiber leg
dimensions from EDM file CMSTKOBM0026 version AA
{ [ 15.1 x 210 ] + [ 4.0 x 122 ] + 2 x [ 1.5 x 22.5 ] - [ pi x (8.4 / 2)^2 ] - [ pi x ( 2.5 / 2 )^2 ] } mm^2 x 0.625 mm =
= 3666.17 x 0.625 mm^3 = 2291.36 mm^3
[WAS 21 x 1.7 x 0.06 cm = 2.14 cm^3]
Data taken from G.Magazzù measurements: http://test-gmagazzu.web.cern.ch/test%2Dgmagazzu/TOB/MB/Kapton_MB.htm
EDMS Code EP 680-1174-080-A (ss) and EP 680-1174-060-D (ds)
(2-3) DS or SS rphi Bias
Kapton: m = 0.552 g
density = 1.4 g/cm^3
--> volume = 0.394 cm^3
Copper: m = 0.088 g
density = 8.96 g/cm^3
--> volume = 0.010 cm^3
(4) HV wire (115 mm)
Copper: m = (0.14+0.10) g = 0.24 g
density = 8.96 g/cm^3
--> volume = 0.027 cm^3
(5) Transparent Sleeve
Polyethylene:
m = 0.040 g
density = 0.95 g/cm^3
--> volume = 0.042 cm^3
(6) Soldering (Sn/Pb alloy)
BGA196 (Ball Grid Array), Sn/Pb/Ag 62/36/2:
m = 0.030 g
density = 8.82 g/cm^3
--> volume = 0.0034 cm^3
(7) Thermistor Caps
Kapton: m = 0.010 g
density = 1.4 g/cm^3
--> volume = 0.0071 cm^3
(8) Thermistor Stiffeners
FR4: m = 0.040 g
density (T_G10) = 1.90 g/cm^3
--> volume = 0.021 cm^3
(9) SMD Capacitors
BaTiO3: m = 0.090 g
density = 6.02 g/cm^3
--> volume = 0.015 cm^3
(10) SMD Resistors
Al2O3: m = 0.050 g
density = 3.96525 g/cm^3
--> volume = 0.0126 cm^3
[WAS:
(2) Kapton
from Bill's table: ~0.5 cm^3
(3) Copper traces
Robert: Cu is approx 15 um thick => 0.01 cm^3 (just a guess)
(4) Components:
Caps: 1 x 1206 3 x 1.5 x 1.5 mm^3
1 x 1210 3.2 x 2.5 x 1.5 mm^3
Rs: 2 x 1206
3 x 0603 1.6 x 0.8 x 0.8 mm (thermistors)
]
..........................................................................
# "TOB side rail active rphi" "TOB_sid_rail1" 2.856 35.7
* 1 "CF leg" "Carbon fibre str." 2.29136 1 SUP
* 2 "Bias Kapton" "T_Kapton" 0.394 1 ELE
* 3 "Bias Copper" "Copper" 0.010 1 ELE
* 4 "HV Wire" "Copper" 0.027 1 ELE
* 5 "Transparent Sleeve" "Polyethylene" 0.042 1 ELE
* 6 "Soldering" "BGA" 0.0034 1 ELE
* 7 "Thermistor Caps" "T_Kapton" 0.0071 1 ELE
* 8 "Thermistor Stiffeners" "T_G10" 0.021 1 ELE
* 9 "Capacitors" "Barium_Titanate" 0.015 1 ELE
* 10 "Resistors" "Ceramic" 0.0126 1 ELE
..........................................................................
==========================================================================
o Module side rail II rphi (lighter side)
----------------------------------------
Volumes from single-sided modules. Also used for double-sided modules
MCVolume: (1.7 x 21 x 0.08) cm^3
(1) Carbon fiber leg
dimensions from EDM file CMSTKOBM0026 version AA
{ [ 15.1 x 210 ] + [ 4.0 x 122 ] + 2 x [ 1.5 x 22.5 ] - [ pi x (8.4 / 2)^2 ] - [ pi x ( 2.5 / 2 )^2 ] } mm^2 x 0.625 mm =
= 3666.17 x 0.625 mm^3 = 2291.36 mm^3
[WAS 21 x 1.7 x 0.06 cm = 2.14 cm^3]
Data taken from G.Magazzù measurements: http://test-gmagazzu.web.cern.ch/test%2Dgmagazzu/TOB/MB/Kapton_MB.htm
EDMS Code EP 680-1174-090-A (ss) and EP 680-1174-050-C (ds)
(2-3) DS or SS rphi Insulator
Kapton: m = 0.402 g
density = 1.4 g/cm^3
--> volume = 0.287 cm^3
Copper: m = 0.041 g
density = 8.96 g/cm^3
--> volume = 0.0046 cm^3
[WAS:
(2) Kapton
from Bill's table: ~0.45 cm^3
(3) Copper: 2 x 20x8 mm^2 x 17 um = 0.00544 cm^3
]
........................................................................
# "TOB side rail passive rphi" "TOB_sid_rail2" 2.856 35.7
* 1 "CF leg" "Carbon fibre str." 2.29136 1 SUP
* 2 "Insulator Kapton" "T_Kapton" 0.287 1 ELE
* 3 "Insulator Copper" "Copper" 0.0046 1 ELE
........................................................................
========================================================================
o Module side rail I stereo (heavier side)
---------------------------------------
Volumes from single-sided modules. Also used for double-sided modules
MCVolume: (1.7 x 21 x 0.08) cm^3
(1) Carbon fiber leg
dimensions from EDM file CMSTKOBM0026 version AA
{ [ 15.1 x 210 ] + [ 4.0 x 122 ] + 2 x [ 1.5 x 22.5 ] - [ pi x (8.4 / 2)^2 ] - [ pi x ( 2.5 / 2 )^2 ] } mm^2 x 0.625 mm =
= 3666.17 x 0.625 mm^3 = 2291.36 mm^3
[WAS 21 x 1.7 x 0.06 cm = 2.14 cm^3]
Data taken from G.Magazzù measurements: http://test-gmagazzu.web.cern.ch/test%2Dgmagazzu/TOB/MB/Kapton_MB.htm
EDMS Code EP 680-1174-080-A
(2-3) DS or SS rphi Bias (different with respect to rphi)
Kapton: m = 0.514 g
density = 1.4 g/cm^3
--> volume = 0.367 cm^3
Copper: m = 0.088 g
density = 8.96 g/cm^3
--> volume = 0.0098 cm^3
(4) HV wire (115 mm)
Copper: m = (0.14+0.10) g = 0.24 g
density = 8.96 g/cm^3
--> volume = 0.027 cm^3
(5) Transparent Sleeve
Polyethylene:
m = 0.040 g
density = 0.95 g/cm^3
--> volume = 0.042 cm^3
(6) Soldering (Sn/Pb alloy)
BGA196 (Ball Grid Array), Sn/Pb/Ag 62/36/2:
m = 0.030 g
density = 8.82 g/cm^3
--> volume = 0.0034 cm^3
(7) Thermistor Caps
Kapton: m = 0.010 g
density = 1.4 g/cm^3
--> volume = 0.0071 cm^3
(8) Thermistor Stiffeners
FR4: m = 0.040 g
density (T_G10) = 1.90 g/cm^3
--> volume = 0.021 cm^3
(9) SMD Capacitors
BaTiO3: m = 0.090 g
density = 6.02 g/cm^3
--> volume = 0.015 cm^3
(10) SMD Resistors
Al2O3: m = 0.050 g
density = 3.96525 g/cm^3
--> volume = 0.0126 cm^3
[WAS:
(2) Kapton
from Bill's table: ~0.5 cm^3
(3) Copper traces
Robert: Cu is approx 15 um thick => 0.01 cm^3 (just a guess)
(4) Components:
Caps: 1 x 1206 3 x 1.5 x 1.5 mm^3
1 x 1210 3.2 x 2.5 x 1.5 mm^3
Rs: 2 x 1206
3 x 0603 1.6 x 0.8 x 0.8 mm (thermistors)
]
...........................................................................
# "TOB side rail active stereo" "TOB_sid_rail1st" 2.856 35.7
* 1 "CF leg" "Carbon fibre str." 2.29136 1 SUP
* 2 "Bias Kapton" "T_Kapton" 0.367 1 ELE
* 3 "Bias Copper" "Copper" 0.0098 1 ELE
* 4 "HV Wire" "Copper" 0.027 1 ELE
* 5 "Transparent Sleeve" "Polyethylene" 0.042 1 ELE
* 6 "Soldering" "BGA" 0.0034 1 ELE
* 7 "Thermistor Caps" "T_Kapton" 0.0071 1 ELE
* 8 "Thermistor Stiffeners" "T_G10" 0.021 1 ELE
* 9 "Capacitors" "Barium_Titanate" 0.015 1 ELE
* 10 "Resistors" "Ceramic" 0.0126 1 ELE
...........................................................................
===========================================================================
o Module side rail II stereo (lighter side)
----------------------------------------
Volumes from single-sided modules. Also used for double-sided modules
MCVolume: (1.7 x 21 x 0.08) cm^3
(1) Carbon fiber leg
dimensions from EDM file CMSTKOBM0026 version AA
{ [ 15.1 x 210 ] + [ 4.0 x 122 ] + 2 x [ 1.5 x 22.5 ] - [ pi x (8.4 / 2)^2 ] - [ pi x ( 2.5 / 2 )^2 ] } mm^2 x 0.625 mm =
= 3666.17 x 0.625 mm^3 = 2291.36 mm^3
[WAS 21 x 1.7 x 0.06 cm = 2.14 cm^3]
Data taken from G.Magazzù measurements: http://test-gmagazzu.web.cern.ch/test%2Dgmagazzu/TOB/MB/Kapton_MB.htm
EDMS Code EP 680-1174-100-A
(2-3) DS or SS rphi Insulator (different with respect to rphi)
Kapton: m = 0.389 g
density = 1.4 g/cm^3
--> volume = 0.278 cm^3
Copper: m = 0.041 g
density = 8.96 g/cm^3
--> volume = 0.0046 cm^3
[WAS:
(2) Kapton
from Bill's table: ~0.45 cm^3
(3) Copper: 2 x 20x8 mm^2 x 17 um = 0.00544 cm^3
]
........................................................................
# "TOB side rail passive rphi" "TOB_sid_rail2st" 2.856 35.7
* 1 "CF leg" "Carbon fibre str." 2.29136 1 SUP
* 2 "Insulator Kapton" "T_Kapton" 0.278 1 ELE
* 3 "Insulator Copper" "Copper" 0.0046 1 ELE
........................................................................
========================================================================
o Hybrid for TOB layers 1/2
-------------------------
[WAS o Hybrid for TOB layers 5/6
------------------------- ]
These are the hybrids of the double sided layers.
Each of the hybrids carries 4 APVs (changed 15/03/02)
Hybrids have 4 APVs
MCVolume: (6 x 2.5 x 0.05) cm^3 = 0.75 cm^3
Dimensions (60 x 25) mm^2 = 15 cm^2
(1) Hybrid reviewed November 2006 - Central Hybrid (no kapton tail, which is in ICC* material definition, see below)
see http://www.fynu.ucl.ac.be/he/cms/activities/tracker/FHITfiles/CCTPHybrides.pdf
- Kapton: (25+25) um = 50 um = 0.0050 cm --> 0.075 cm^3
- Copper: (18+12+18+18+18+12) um = 96 um = 0.0096 cm --> 0.144 cm^3
- Solder Mask: 20 um = 0.0020 cm --> 0.030 cm^3
- Glue: (50+50) um = 100 um thickness = 0.0100 cm --> 0.150 cm^3
[WAS (1) new FR4 hybrid
Estimate: 300 mu FR4,
3 x 25 mu Cu
~300 mu Kapton
-Pt-Au layer: tbd ]
(2) Hybrid components
R: (14 + n_APV) 0402 size material: carbon -> 18
C: 2 x 1206 large ones
(5 + 2*n_APV) 0402 size -> 13
0402: (1 x 0.5 x 0.5) mm^3 = 0.25 mm^3 = 0.25 x 10^-3 cm^3
1206: (3 x 1.5 x 1.5) mm^3 = 6.75 mm^3 = 6.75 x 10^-3 cm^3
APV25: (7.1 x 8.1 x 0.3) mm^3 = 17.253 mm^3 = 0.017253 cm^3 4 per hybrid REVIEWED November 2006 OK
PLL: (4.0 x 4.0 x 0.3) mm^3 = 4.8 mm^3 = 0.0048 cm^3 1 per hybrid REVIEWED November 2006 OK
(see http://cmstrackercontrol.web.cern.ch/CMSTrackerControl/documents/PauloMoreira/PLL25%20User%20Manua2.1.pdf)
MUX: (5.0 x 5.0 x 0.3) mm^3 = 7.5 mm^3 = 0.0075 cm^3 1 per hybrid REVIEWED November 2006 OK
(see http://cmstrackercontrol.web.cern.ch/CMSTrackerControl/documents/LVDSMUX3_datasheet.pdf)
[WAS PLL+MUX : 2.0 x 7.1 x 0.3 mm^3 1 per hybrid ]
http://cmstrackercontrol.web.cern.ch/CMSTrackerControl/manuals.htm
DCU : (2.0 x 2.0 x 0.3) mm^3 = 1.2 mm^3 = 0.0012 cm^3 1 per hybrid REVIEWED November 2006 OK
(see http://cmstrackercontrol.web.cern.ch/CMSTrackerControl/documents/Magazzu/DCUF_User_Manual_v3.0.pdf)
(3) Wire bonds
http://cms.ct.infn.it/bonding/bondspec.htm
Al, 1% Si, 25 um diameter, medium hardness
tail length visible but short < 50 um
1 wire bond: average of 4 mm length diameter 25 um + 1 tail =
= { [ pi x (0.025/2)^2 ] mm^2 x 4 mm } + { [ pi x (0.025/2)^2 ] mm^2 x 0.050 mm } =
= [1.963x10^-3 mm^3] + [0.0245x10^-3 mm^3] = 2.0x10^-3 mm^3 = 2.0x10^-6 cm^3 [99% Aluminium + 1% Silicon]
PA bias line to sensor bias ring: 5 bonds
PA to hybrid: nAPV x 128 bonds
PA to sensor: nAPV x 128 bonds
TOTAL: 2x128xnAPV+5 bonds = 1029 bonds
......................................................................
# "TOB Hybrid Layer 1/2" "TOB_ele12" 0.75 15.0
Central Hybrid (no tail)
* 1 "Central Hybrid Kapton" "T_Kapton" 0.075 1 ELE
* 2 "Central Hybrid Copper" "Copper" 0.144 1 ELE
* 3 "Central Hybrid Solder Mask" "T_Kapton" 0.030 1 ELE
* 4 "Central Hybrid Glue" "Epoxy" 0.150 1 ELE
Components: Resistors
* 5 "Resistors" "Carbon" 0.25E-3 18 ELE
* 6 "R metal" "SMD_metal" 1.E-4 18 ELE
Capacitors
* 7 "Small caps" "Alumina" 0.25E-3 13 ELE
* 8 "C metal" "SMD_metal" 1.E-4 13 ELE
* 9 "Large caps" "Alumina" 6.75E-3 2 ELE
* 10 "C metal large" "SMD_metal" 1.E-3 2 ELE
* 11 "APV25" "Silicon" 0.017253 4 ELE
* 12 "PLL" "Silicon" 4.8E-3 1 ELE
* 13 "MUX" "Silicon" 7.5E-3 1 ELE
* 14 "DCU" "Silicon" 1.2E-3 1 ELE
Wire bonds
* 15 "Wire bonds" "Aluminium" 1.98E-6 1029 ELE
* 16 "Wire bonds" "Silicon" 0.02E-6 1029 ELE
......................................................................
======================================================================
o Hybrid for TOB layers 3/4
-------------------------
[WAS o Hybrid for TOB layers 7/8
------------------------- ]
Hybrids have 4 APVs
as above, except:
(2) Hybrid components
R: (14 + n_APV) 0402 size material: carbon -> 18
C: 2 x 1206 large ones
(5 + 2*n_APV) 0402 size -> 13
(3) Wire bonds
see above for details
TOTAL: 2x128xnAPV+5 bonds = 1029 bonds
......................................................................
# "TOB Hybrid Layer 3/4" "TOB_ele34" 0.75 15.0
Central Hybrid (no tail)
* 1 "Central Hybrid Kapton" "T_Kapton" 0.075 1 ELE
* 2 "Central Hybrid Copper" "Copper" 0.144 1 ELE
* 3 "Central Hybrid Solder Mask" "T_Kapton" 0.030 1 ELE
* 4 "Central Hybrid Glue" "Epoxy" 0.150 1 ELE
Components: Resistors
* 5 "Resistors" "Carbon" 0.25E-3 18 ELE
* 6 "R metal" "SMD_metal" 1.E-4 18 ELE
Capacitors
* 7 "Small caps" "Alumina" 0.25E-3 13 ELE
* 8 "C metal" "SMD_metal" 1.E-4 13 ELE
* 9 "Large caps" "Alumina" 6.75E-3 2 ELE
* 10 "C metal large" "SMD_metal" 1.E-3 2 ELE
* 11 "APV25" "Silicon" 0.017253 4 ELE
* 12 "PLL" "Silicon" 4.8E-3 1 ELE
* 13 "MUX" "Silicon" 7.5E-3 1 ELE
* 14 "DCU" "Silicon" 1.2E-3 1 ELE
Wire bonds
* 15 "Wire bonds" "Aluminium" 1.98E-6 1029 ELE
* 16 "Wire bonds" "Silicon" 0.02E-6 1029 ELE
......................................................................
======================================================================
o Hybrid for TOB layers 5/6
--------------------------
[WAS Hybrid for TOB layers 9/10
-------------------------- ]
Hybrids have 6 APVs
as above, except:
(2) Hybrid components
R: (14 + n_APV) 0402 size material: carbon -> 20
C: 2 x 1206 large ones
(5 + 2*n_APV) 0402 size -> 17
(3) Wire bonds
see above for details
TOTAL: 2x128xnAPV+5 bonds = 1541 bonds
......................................................................
# "TOB Hybrid Layer 5/6" "TOB_ele56" 0.75 15.0
Central Hybrid (no tail)
* 1 "Central Hybrid Kapton" "T_Kapton" 0.075 1 ELE
* 2 "Central Hybrid Copper" "Copper" 0.144 1 ELE
* 3 "Central Hybrid Solder Mask" "T_Kapton" 0.030 1 ELE
* 4 "Central Hybrid Glue" "Epoxy" 0.150 1 ELE
Components: Resistors
* 5 "Resistors" "Carbon" 0.25E-3 20 ELE
* 6 "R metal" "SMD_metal" 1.E-4 20 ELE
Capacitors
* 7 "Small caps" "Alumina" 0.25E-3 17 ELE
* 8 "C metal" "SMD_metal" 1.E-4 17 ELE
* 9 "Large caps" "Alumina" 6.75E-3 2 ELE
* 10 "C metal large" "SMD_metal" 1.E-3 2 ELE
* 11 "APV25" "Silicon" 0.017253 6 ELE
* 12 "PLL" "Silicon" 4.8E-3 1 ELE
* 13 "MUX" "Silicon" 7.5E-3 1 ELE
* 14 "DCU" "Silicon" 1.2E-3 1 ELE
Wire bonds
* 15 "Wire bonds" "Aluminium" 1.98E-6 1541 ELE
* 16 "Wire bonds" "Silicon" 0.02E-6 1541 ELE
......................................................................
======================================================================
o TOB Interface between two sensors and sensor-Pitch Adapter
-----------------------------------------------------------
The inactive part between the two sensors and between PA-sensor:
Sylgard encapsulant (Silicone) + wire bonds
MCVolume: (9.3696 x 0.55 x 0.2) cm^3 = 1.030656 cm^3
(1) Silicone encapsulant
http://www.vestaweb.com/silicone/silicone_properties.htm
http://www.answers.com/topic/silicone
http://www.answers.com/topic/dimethyl-polysiloxane
Must weight 0.83 g and dens=0.965 g/cm^3 --> volume = 0.80095 cm^3
(2) Wire bonds
see above for details
sen-sen bias bonds: 5 bonds
TOTAL: 2x128xnAPV+5 bonds = 1029-1541 bonds (average: 1285)
................................................................................
# "TOB Two-Sensor Interface" "TOB_Sens_Interface" 1.030656 7.49568
* 1 "Glue" "Silicone_Gel" 0.80095 1 SUP
Wire bonds
* 2 "Wire bonds" "Aluminium" 1.98E-6 1285 ELE
* 3 "Wire bonds" "Silicon" 0.02E-6 1285 ELE
................................................................................
================================================================================
o TOB Electronics ICC1/2
Inter Connect Cards
ICC1 - serves 1 APV (smaller)
ICC2 - serves 2 APVs (bigger)
ICC1: MCVolume: (11.800 x 4.400 x 0.250) cm^3 = 12.98 cm^3
ICC2: MCVolume: (11.800 x 6.800 x 0.250) cm^3 = 20.06 cm^3
Data taken from G.Magazzù measurements: http://test-gmagazzu.web.cern.ch/test%2Dgmagazzu/TOB/MB/ICCs_MB.htm
Layer 1/2
---------
ICC1
----
Same as Layer 3/4, except:
Circuit ICC1 (DS_ICC1)
EDMS Code EP 680-1174-200-C
(1-2) PCBs
FR4: m = 8.179 g
density (T_G10) = 1.90 g/cm^3
--> volume = 4.305 cm^3
copper: m = 1.575 g
density = 8.96 g/cm^3
--> volume = 0.176 cm^3
(3-4) Connectors NaiS
socket + header
2 x ICC-Kapton bias PCB 16 pins (AXN316038S + AXN416330S)
THIS GOES IN AOH 2 x ICC-AOH 30 pins (AXN330038S + AXN430330S)
2 x ICC-FEH 40 pins (AXN340038S + AXN440330S)
1 x ICC-ICB 50 pins (AXN350038S + AXN450330S)
copper: m = 2 x (0.0461 + 0.0515) g + NULL x { 2 x (0.0865 + 0.0965) g } + 2 x (0.1153 + 0.1287) g + 1 x (0.1442 + 0.1609) g = 0.9883 g
density = 8.96 g/cm^3
--> volume = 0.110 cm^3
resin: m = 2 x (0.0882 + 0.1085) g + NULL x { 2 x (0.1445 + 0.1547) g } + 2 x (0.1768 + 0.2013) g + 1 x (0.2329 + 0.2764) g = 1.6589 g
density (epoxy) = 1.3 g/cm^3
--> volume = 1.276 cm^3
(5) HV stiffener (2 copies)
FR4: m = 0.060 g
density (T_G10) = 1.90 g/cm^3
--> volume = 0.032 cm^3
(6) ICC SMD Resistors, 23 x (0603) + 2 x (0805) + 4 x (1206) resistors, mostly Al2O3 (Aluminiumoxid, ceramic), the total mass is computed
m = 0.0983 g
density = 3.96525 g/cm^3
--> volume = 0.025 cm^3
(7) ICC SMD Capacitors, 10 x (0805) + 6 x (1812), mostly BaTiO3, the total mass is computed
m = 1.5300 g
density = 6.02 g/cm^3
--> volume = 0.254 cm^3
(8-9) ICC ASICs: 1 x ("CRT245" 24 pin) + 2 x ("LVDSBUF" 16 pin)
epoxy: m = [ ( 1 x 0.015675 ) + ( 2 x 0.038519 ) ] g = 0.092713 g
density = 1.3 g/cm^3
--> volume = 0.071 cm^3
copper: m = [ ( 1 x 0.040 + 2 x 0.076 ) - 0.092713 ] g = 0.099287 g
density = 8.96 g/cm^3
--> volume = 0.011 cm^3
(10-13) Hybrid tail (2 copies)
(14) HV pin (2 copies)
.......................................................................
# "TOB ICC Layer 1/2 (1 APV)" "TOB_L12_ICC1" 12.98 51.92
* 1 "PCB board" "T_G10" 4.305 1 ELE
* 2 "PCB copper traces" "Copper" 0.176 1 ELE
* 3 "NAiS connectors" "Copper" 0.110 1 ELE
* 4 "NAiS connectors" "Epoxy" 1.276 1 ELE
* 5 "HV Stiffener" "T_G10" 0.032 2 CAB
* 6 "ICC Resistors" "Ceramic" 0.025 1 ELE
* 7 "ICC Capacitors" "Barium_Titanate" 0.254 1 ELE
* 8 "ICC ASICs EMC" "Epoxy" 0.071 1 ELE
* 9 "ICC ASICs copper" "Copper" 0.011 1 ELE
* 10 "Hybrid Tail Kapton" "T_Kapton" 0.028 2 ELE
* 11 "Hybrid Tail Copper" "Copper" 0.055 2 ELE
* 12 "Hybrid Tail Solder Mask" "T_Kapton" 0.011 2 ELE
* 13 "Hybrid Tail Glue" "Epoxy" 0.057 2 ELE
* 14 "HV pin (module)" "Brass" 0.011 2 ELE
.......................................................................
=======================================================================
ICC2
----
Same as Layer 3/4, except:
Circuit ICC2 (DS_ICC2)
EDMS Code EP 680-1174-210-D
(1-2) PCBs
FR4: m = 12.508 g
density (T_G10) = 1.90 g/cm^3
--> volume = 6.583 cm^3
copper: m = 2.452 g
density = 8.96 g/cm^3
--> volume = 0.274 cm^3
(3-4) Connectors NaiS
socket + header
4 x ICC-Kapton bias PCB 16 pins (AXN316038S + AXN416330S)
THIS GOES IN AOH 4 x ICC-AOH 30 pins (AXN330038S + AXN430330S)
4 x ICC-FEH 40 pins (AXN340038S + AXN440330S)
1 x ICC-ICB 50 pins (AXN350038S + AXN450330S)
copper: m = 4 x (0.0461 + 0.0515) g + NULL x { 4 x (0.0865 + 0.0965) g } + 4 x (0.1153 + 0.1287) g + 1 x (0.1442 + 0.1609) g = 1.6715 g
density = 8.96 g/cm^3
--> volume = 0.187 cm^3
resin: m = 4 x (0.0882 + 0.1085) g + NULL x { 4 x (0.1445 + 0.1547) g } + 4 x (0.1768 + 0.2013) g + 1 x (0.2329 + 0.2764) g = 2.8085 g
density (epoxy) = 1.3 g/cm^3
--> volume = 2.160 cm^3
(5) HV stiffener (4 copies)
FR4: m = 0.060 g
density (T_G10) = 1.90 g/cm^3
--> volume = 0.032 cm^3
(6) ICC SMD Resistors, 46 x (0603) + 4 x (0805) + 4 x (1206) resistors, mostly Al2O3 (Aluminiumoxid, ceramic), the total mass is computed
m = 0.1575 g
density = 3.96525 g/cm^3
--> volume = 0.040 cm^3
(7) ICC SMD Capacitors, 18 x (0805) + 12 x (1812), mostly BaTiO3, the total mass is computed
m = 3.030 g
density = 6.02 g/cm^3
--> volume = 0.503 cm^3
(8-9) ICC ASICs: 1 x ("CRT245" 24 pin) + 4 x ("LVDSBUF" 16 pin)
epoxy: m = ( 1 x 0.015675 + 4 x 0.038519 ) g = 0.169751 g
density = 1.3 g/cm^3
--> volume = 0.131 cm^3
copper: m = [ ( 1 x 0.040 + 4 x 0.076 ) - 0.169751 ) g = 0.274249 g
density = 8.96 g/cm^3
--> volume = 0.031 cm^3
(10-13) Hybrid tail (4 copies)
(14) HV pin (4 copies)
.......................................................................
# "TOB ICC Layer 1/2 (2 APVs)" "TOB_L12_ICC2" 20.06 80.24
* 1 "PCB board" "T_G10" 6.583 1 ELE
* 2 "PCB copper traces" "Copper" 0.274 1 ELE
* 3 "NAiS connectors" "Copper" 0.187 1 ELE
* 4 "NAiS connectors" "Epoxy" 2.160 1 ELE
* 5 "HV Stiffener" "T_G10" 0.032 4 CAB
* 6 "ICC Resistors" "Ceramic" 0.040 1 ELE
* 7 "ICC Capacitors" "Barium_Titanate" 0.503 1 ELE
* 8 "ICC ASICs EMC" "Epoxy" 0.131 1 ELE
* 9 "ICC ASICs copper" "Copper" 0.031 1 ELE
* 10 "Hybrid Tail Kapton" "T_Kapton" 0.028 4 ELE
* 11 "Hybrid Tail Copper" "Copper" 0.055 4 ELE
* 12 "Hybrid Tail Solder Mask" "T_Kapton" 0.011 4 ELE
* 13 "Hybrid Tail Glue" "Epoxy" 0.057 4 ELE
* 14 "HV pin (module)" "Brass" 0.011 4 ELE
.......................................................................
=======================================================================
Layer 3/4
---------
ICC1
----
Circuit ICC3 (SS_ICC1)
EDMS Code EP 680-1174-220-B
MCVolume: ( 11.8 x 4.4 x 0.25 ) cm^3 = 12.98 cm^3
(1-2) PCBs
FR4: m = 5.754 g
density (T_G10) = 1.90 g/cm^3
--> volume = 3.028 cm^3
copper: m = 1.289 g
density = 8.96 g/cm^3
--> volume = 0.144 cm^3
(3-4) Connectors NaiS
socket + header
1 x ICC-Kapton bias PCB 16 pins (AXN316038S + AXN416330S)
THIS GOES IN AOH 1 x ICC-AOH 30 pins (AXN330038S + AXN430330S)
1 x ICC-FEH 40 pins (AXN340038S + AXN440330S)
1 x ICC-ICB 50 pins (AXN350038S + AXN450330S)
copper: m = 1 x (0.0461 + 0.0515) g + NULL x { 1 x (0.0865 + 0.0965) g } + 1 x (0.1153 + 0.1287) g + 1 x (0.1442 + 0.1609) g = 0.6467 g
density = 8.96 g/cm^3
--> volume = 0.0722 cm^3
resin: m = 1 x (0.0882 + 0.1085) g + NULL x { 1 x (0.1445 + 0.1547) g } + 1 x (0.1768 + 0.2013) g + 1 x (0.2329 + 0.2764) g = 1.0841 g
density (epoxy) = 1.3 g/cm^3
--> volume = 0.834 cm^3
(5) HV stiffener
FR4: m = 0.060 g
density (T_G10) = 1.90 g/cm^3
--> volume = 0.032 cm^3
(6) ICC SMD Resistors, 14 x (0603) + 1 x (0805) + 4 x (1206) resistors, mostly Al2O3 (Aluminiumoxid, ceramic), the total mass is computed
m = 0.0741 g
density = 3.96525 g/cm^3
--> volume = 0.019 cm^3
(7) ICC SMD Capacitors, 7 x (0805) + 4 x (1812), mostly BaTiO3, the total mass is computed
m = 1.025 g
density = 6.02 g/cm^3
--> volume = 0.170 cm^3
(8-9) ICC ASICs: 1 x ("CRT245" 24 pin) + 1 x ("LVDSBUF" 16 pin)
epoxy: m = [ ( 1 x 0.015675 ) + ( 1 x 0.038519 ) ] g = 0.054194 g
density = 1.3 g/cm^3
--> volume = 0.042 cm^3
copper: m = [ ( 1 x 0.040 + 1 x 0.076 ) - 0.054194 ] g = 0.061806 g
density = 8.96 g/cm^3
--> volume = 0.007 cm^3
(10-13) Hybrid tail
see http://www.fynu.ucl.ac.be/he/cms/activities/tracker/FHITfiles/CCTPHybrides.pdf
surface: (19 x 30) mm^2 = 570 mm^2 = 5.70 cm^2
- Kapton: (25+25) um = 50 um = 0.0050 cm --> 0.0285 cm^3
- Copper: (18+12+18+18+18+12) um = 96 um = 0.0096 cm --> 0.05472 cm^3
- Solder Mask: 20 um = 0.0020 cm --> 0.0114 cm^3
- Glue: (50+50) um = 100 um thickness = 0.0100 cm --> 0.057 cm^3
(14) HV pin
module side:
http://test-gmagazzu.web.cern.ch/test%2Dgmagazzu/TOB/MB/Kapton_MB.htm
m = 0.04 g per module
ICB side:
http://test-gmagazzu.web.cern.ch/test%2Dgmagazzu/TOB/MB/ICB_MB.htm
m = 0.330 g (6 HV wires) --> 0.330 g / 6 = 0.055 g per module
HV pin (brass CuZn36Pb3 Sn plated):
m = ( 0.04 + 0.055 ) g = 0.095 g
density (brass) = 8.5 g/cm^3
--> volume = 0.011 cm^3
.......................................................................
# "TOB ICC Layer 3/4 (1 APV)" "TOB_L34_ICC1" 12.98 51.92
* 1 "PCB board" "T_G10" 3.028 1 ELE
* 2 "PCB copper traces" "Copper" 0.144 1 ELE
* 3 "NAiS connectors" "Copper" 0.0722 1 ELE
* 4 "NAiS connectors" "Epoxy" 0.834 1 ELE
* 5 "HV Stiffener" "T_G10" 0.032 1 CAB
* 6 "ICC Resistors" "Ceramic" 0.019 1 ELE
* 7 "ICC Capacitors" "Barium_Titanate" 0.170 1 ELE
* 8 "ICC ASICs EMC" "Epoxy" 0.042 1 ELE
* 9 "ICC ASICs copper" "Copper" 0.007 1 ELE
* 10 "Hybrid Tail Kapton" "T_Kapton" 0.028 1 ELE
* 11 "Hybrid Tail Copper" "Copper" 0.055 1 ELE
* 12 "Hybrid Tail Solder Mask" "T_Kapton" 0.011 1 ELE
* 13 "Hybrid Tail Glue" "Epoxy" 0.057 1 ELE
* 14 "HV pin (module)" "Brass" 0.011 1 ELE
.......................................................................
=======================================================================
ICC2
----
Circuit ICC4 (SS_ICC2)
EDMS Code EP 680-1174-230-B
MCVolume: ( 11.8 x 6.8 x 0.25 ) cm^3 = 20.06 cm^3
(1-2) PCBs
FR4: m = 8.175 g
density (T_G10) = 1.90 g/cm^3
--> volume = 4.302 cm^3
copper: m = 1.617 g
density = 8.96 g/cm^3
--> volume = 0.180 cm^3
(3-4) Connectors NaiS
socket + header
2 x ICC-Kapton bias PCB 16 pins (AXN316038S + AXN416330S)
THIS GOES IN AOH 2 x ICC-AOH 30 pins (AXN330038S + AXN430330S)
2 x ICC-FEH 40 pins (AXN340038S + AXN440330S)
1 x ICC-ICB 50 pins (AXN350038S + AXN450330S)
copper: m = 2 x (0.0461 + 0.0515) g + NULL x { 2 x (0.0865 + 0.0965) g } + 2 x (0.1153 + 0.1287) g + 1 x (0.1442 + 0.1609) g = 0.9883 g
density = 8.96 g/cm^3
--> volume = 0.110 cm^3
resin: m = 2 x (0.0882 + 0.1085) g + NULL x { 2 x (0.1445 + 0.1547) g } + 2 x (0.1768 + 0.2013) g + 1 x (0.2329 + 0.2764) g = 1.6589 g
density (epoxy) = 1.3 g/cm^3
--> volume = 1.276 cm^3
(5) HV stiffener (2 copies)
FR4: m = 0.060 g
density (T_G10) = 1.90 g/cm^3
--> volume = 0.032 cm^3
(6) ICC SMD Resistors, 28 x (0603) + 2 x (0805) + 4 x (1206) resistors, mostly Al2O3 (Aluminiumoxid, ceramic), the total mass is computed
m = 0.1090 g
density = 3.96525 g/cm^3
--> volume = 0.027 cm^3
(7) ICC SMD Capacitors, 12 x (0805) + 8 x (1812), mostly BaTiO3, the total mass is computed
m = 2.020 g
density = 6.02 g/cm^3
--> volume = 0.336 cm^3
(8-9) ICC ASICs: 1 x ("CRT245" 24 pin) + 2 x ("LVDSBUF" 16 pin)
epoxy: m = ( 1 x 0.015675 + 2 x 0.038519 ) g = 0.092713 g
density = 1.3 g/cm^3
--> volume = 0.0713 cm^3
copper: m = [ ( 1 x 0.040 + 2 x 0.076 ) - 0.092713 ) g = 0.099287 g
density = 8.96 g/cm^3
--> volume = 0.011 cm^3
(10-13) Hybrid tail (2 copies)
see http://www.fynu.ucl.ac.be/he/cms/activities/tracker/FHITfiles/CCTPHybrides.pdf
surface: (19 x 30) mm^2 = 570 mm^2 = 5.70 cm^2
- Kapton: (25+25) um = 50 um = 0.0050 cm --> 0.0285 cm^3
- Copper: (18+12+18+18+18+12) um = 96 um = 0.0096 cm --> 0.05472 cm^3
- Solder Mask: 20 um = 0.0020 cm --> 0.0114 cm^3
- Glue: (50+50) um = 100 um thickness = 0.0100 cm --> 0.057 cm^3
(14) HV pin (2 copies)
module side:
http://test-gmagazzu.web.cern.ch/test%2Dgmagazzu/TOB/MB/Kapton_MB.htm
m = 0.04 g per module
ICB side:
http://test-gmagazzu.web.cern.ch/test%2Dgmagazzu/TOB/MB/ICB_MB.htm
m = 0.330 g (6 HV wires) --> 0.330 g / 6 = 0.055 per module
HV pin (brass CuZn36Pb3 Sn plated):
m = ( 0.04 + 0.055 ) g = 0.095 g
density (brass) = 8.5 g/cm^3
--> volume = 0.011 cm^3
.......................................................................
# "TOB ICC Layer 3/4 (2 APVs)" "TOB_L34_ICC2" 20.06 80.24
* 1 "PCB board" "T_G10" 4.302 1 ELE
* 2 "PCB copper traces" "Copper" 0.180 1 ELE
* 3 "NAiS connectors" "Copper" 0.110 1 ELE
* 4 "NAiS connectors" "Epoxy" 1.276 1 ELE
* 5 "HV Stiffener" "T_G10" 0.032 2 CAB
* 6 "ICC Resistors" "Ceramic" 0.027 1 ELE
* 7 "ICC Capacitors" "Barium_Titanate" 0.336 1 ELE
* 8 "ICC ASICs EMC" "Epoxy" 0.0713 1 ELE
* 9 "ICC ASICs copper" "Copper" 0.011 1 ELE
* 10 "Hybrid Tail Kapton" "T_Kapton" 0.028 2 ELE
* 11 "Hybrid Tail Copper" "Copper" 0.055 2 ELE
* 12 "Hybrid Tail Solder Mask" "T_Kapton" 0.011 2 ELE
* 13 "Hybrid Tail Glue" "Epoxy" 0.057 2 ELE
* 14 "HV pin (module)" "Brass" 0.011 2 ELE
.......................................................................
=======================================================================
Layer 5/6
---------
ICC1
----
Same as Layer 3/4.
(15-16) Laser Diodes (1 additional copy for the L56 AOH, AOHs have only 2 copies)
MISSING:m = xxx g
density = xxx g/cm^3
--> volume = xxx cm^3
Covers (Al2O3 Aluminiumoxid, ceramic): m = 0.347 g
density = 3.96525 g/cm^3
--> volume = 0.0875 cm^3
.......................................................................
# "TOB ICC Layer 5/6 (1 APV)" "TOB_L56_ICC1" 12.98 51.92
* 1 "PCB board" "T_G10" 3.028 1 ELE
* 2 "PCB copper traces" "Copper" 0.144 1 ELE
* 3 "NAiS connectors" "Copper" 0.0722 1 ELE
* 4 "NAiS connectors" "Epoxy" 0.834 1 ELE
* 5 "HV Stiffener" "T_G10" 0.032 1 CAB
* 6 "ICC Resistors" "Ceramic" 0.019 1 ELE
* 7 "ICC Capacitors" "Barium_Titanate" 0.170 1 ELE
* 8 "ICC ASICs EMC" "Epoxy" 0.042 1 ELE
* 9 "ICC ASICs copper" "Copper" 0.007 1 ELE
* 10 "Hybrid Tail Kapton" "T_Kapton" 0.028 1 ELE
* 11 "Hybrid Tail Copper" "Copper" 0.055 1 ELE
* 12 "Hybrid Tail Solder Mask" "T_Kapton" 0.011 1 ELE
* 13 "Hybrid Tail Glue" "Epoxy" 0.057 1 ELE
* 14 "HV pin (module)" "Brass" 0.011 1 ELE
* 15 "Laser Diode" "Air" 0.0000 1 ELE
* 16 "Laser Cover" "Ceramic" 0.0875 1 ELE
.......................................................................
=======================================================================
ICC2
----
Same as Layer 3/4.
(14-15) Laser Diodes (2 additional copies for the L56 AOH, AOHs have only 2 copies)
MISSING:m = xxx g
density = xxx g/cm^3
--> volume = xxx cm^3
Covers (Al2O3 Aluminiumoxid, ceramic): m = 0.347 g
density = 3.96525 g/cm^3
--> volume = 0.0875 cm^3
.......................................................................
# "TOB ICC Layer 5/6 (2 APVs)" "TOB_L56_ICC2" 20.06 80.24
* 1 "PCB board" "T_G10" 4.302 1 ELE
* 2 "PCB copper traces" "Copper" 0.180 1 ELE
* 3 "NAiS connectors" "Copper" 0.151 1 ELE
* 4 "NAiS connectors" "Epoxy" 1.736 1 ELE
* 5 "HV Stiffener" "T_G10" 0.032 2 CAB
* 6 "ICC Resistors" "Ceramic" 0.027 1 ELE
* 7 "ICC Capacitors" "Barium_Titanate" 0.336 1 ELE
* 8 "ICC ASICs EMC" "Epoxy" 0.0713 1 ELE
* 9 "ICC ASICs copper" "Copper" 0.011 1 ELE
* 10 "Hybrid Tail Kapton" "T_Kapton" 0.028 2 ELE
* 11 "Hybrid Tail Copper" "Copper" 0.055 2 ELE
* 12 "Hybrid Tail Solder Mask" "T_Kapton" 0.011 2 ELE
* 13 "Hybrid Tail Glue" "Epoxy" 0.057 2 ELE
* 14 "Laser Diode" "Air" 0.0000 2 ELE
* 15 "Laser Cover" "Ceramic" 0.0875 2 ELE
.......................................................................
=======================================================================
o AOH
---
MCVolume: ( 2.3 x 3.0 x 0.2 ) cm^3 = 1.38 cm^3
(1-2) PCBs
FR4: m = 0.65 g
density (T_G10) = 1.90 g/cm^3
--> volume = 0.342 cm^3
copper: m = 0.497 g
density = 8.96 g/cm^3
--> volume = 0.055 cm^3
(3-4) Connectors NaiS
socket + header
1 x ICC-AOH 30 pins (AXN330038S + AXN430330S)
copper: m = 1 x (0.0865 + 0.0965) g = 0.183 g
density = 8.96 g/cm^3
--> volume = 0.020 cm^3
resin: m = 1 x (0.1445 + 0.1547) g = 0.2992 g
density (epoxy) = 1.3 g/cm^3
--> volume = 0.230 cm^3
(5) AOH SMD Resistors, 6 x (0603) resistors, mostly Al2O3 (Aluminiumoxid, ceramic), the total mass is computed
m = 0.0127 g
density = 3.96525 g/cm^3
--> volume = 0.0032 cm^3
(6) AOH SMD Capacitors, 3 x (0603) + 3 x (0805) mostly BaTiO3, the total mass is computed
m = 0.0687 g
density = 6.02 g/cm^3
--> volume = 0.0114 cm^3
(7-8) AOH ASICs: 1 x ("LLD" 32 pin)
epoxy: m = ( 1 x 0.027098 ) g = 0.027098 g
density = 1.3 g/cm^3
--> volume = 0.0208 cm^3
copper: m = [ ( 1 x 0.070 ) - 0.027098 ) ] g = 0.042902 g
density = 8.96 g/cm^3
--> volume = 0.0048 cm^3
(9-10) Laser Diodes (2 copies per each AOH + 2 additional copies for the L56 AOH directly in TOB_L56_ICC1/2)
MISSING:m = xxx g
density = xxx g/cm^3
--> volume = xxx cm^3
Covers (Al2O3 Aluminiumoxid, ceramic): m = 0.347 g
density = 3.96525 g/cm^3
--> volume = 0.0875 cm^3
(11) 3D Label
Plastic (kapton): m = 0.020 g
density = 1.40 g/cm^3
--> volume = 0.0143 cm^3
.......................................................................
# "TOB AOH" "TOB_AOH" 1.38 6.90
* 1 "PCB board" "T_G10" 0.342 1 ELE
* 2 "PCB copper traces" "Copper" 0.055 1 ELE
* 3 "NAiS connectors" "Copper" 0.020 1 ELE
* 4 "NAiS connectors" "Epoxy" 0.230 1 ELE
* 5 "AOH Resistors" "Ceramic" 0.0032 1 ELE
* 6 "AOH Capacitors" "Barium_Titanate" 0.0114 1 ELE
* 7 "AOH ASICs EMC" "Epoxy" 0.0208 1 ELE
* 8 "AOH ASICs copper" "Copper" 0.0048 1 ELE
* 9 "Laser Diode" "Air" 0.0000 2 ELE
* 10 "Laser Cover" "Ceramic" 0.0875 2 ELE
* 11 "AOH 3D Label" "T_Kapton" 0.0143 1 ELE
.......................................................................
=======================================================================
o TOB_CCUM
---------
The TOB CCUM board.
Composition taken from G.Magazzù measurements: http://test-gmagazzu.web.cern.ch/test%2Dgmagazzu/TOB/MB/CCUM_MB.htm
MCVolume: (11.8 x 7.0 x 0.25) cm^3 = 20.65 cm^3
CCUM
-----
(1) CCUM FR4 (G10) EDMS Code EDA-00036-V1
m = 13.190 g
density = 1.90 g/cm^3
--> volume = 6.942 cm^3
(2) CCUM copper traces EDMS Code EDA-00036-V1
m = 2.787 g
density = 8.96 g/cm^3
--> volume = 0.311 cm^3
(3-4) CCUM NAiS connector EDMS Code EDA-00036-V1, details from http://test-gmagazzu.web.cern.ch/test%2Dgmagazzu/TOB/MB/Connectors_MB.htm
socket + header CCUM-ICB 80 pins (AXN350038S + AXN480330S)
copper: m = (0.2306 + 0.2574) g = 0.488 g
density = 8.96 g/cm^3
--> volume = 0.054 cm^3
resin: m = (0.337 + 0.3882) g = 0.7259 g
density (epoxy) = 1.3 g/cm^3
--> volume = 0.558 cm^3
(5) CCUM SMD Resistors EDMS Code EDA-00036-V1, 28 x (0603), mostly Al2O3 (Aluminiumoxid, ceramic), the total mass is computed
m = 0.060 g
density = 3.96525 g/cm^3
--> volume = 0.015 cm^3
(6) CCUM SMD Capacitors EDMS Code EDA-00036-V1, 20 x (0805) + 3 x (1210), mostly BaTiO3, the total mass is computed
m = 0.570 g
density = 6.02 g/cm^3
--> volume = 0.095 cm^3
(7-9) CCUM ASICs EDMS Code EDA-00036-V1 IC "CCU" 196 pin
BGA196 (Ball Grid Array), Sn/Pb/Ag 62/36/2:
m = 0.1131 g
density = 8.82 g/cm^3
--> volume = 0.013 cm^3
epoxy: m = 0.4269 g
density = 1.3 g/cm^3
volume = 0.328 cm^3
copper: m = (0.678 - 0.1131 - 0.4269) g = 0.138 g
density = 8.96 g/cm^3
--> volume = 0.015 cm^3
(10) Other components: araldite glue (take epoxy): 1/2 CCUM, (1/4 SCLAC), (1/4 SCACC)
m = 1.05 g / 2 = 0.525 g
density = 1.3 g/cm^3
volume = 0.404 cm^3
The wires are in TOB_Conn[12/34/56]
............................................................................
# "TOB CCUM board" "TOB_CCUM" 20.65 82.6
* 1 "CCUM board" "T_G10" 6.942 1 ELE
* 2 "CCUM copper traces" "Copper" 0.311 1 ELE
* 3 "CCUM-ICB NAiS connector" "Copper" 0.054 1 ELE
* 4 "CCUM-ICB NAiS connector" "Epoxy" 0.558 1 ELE
* 5 "CCUM Resistors" "Ceramic" 0.015 1 ELE
* 6 "CCUM Capacitors" "Barium_Titanate" 0.095 1 ELE
* 7 "CCUM ASICs BGA" "BGA" 0.013 1 ELE
* 8 "CCUM ASICs EMC" "Epoxy" 0.328 1 ELE
* 9 "CCUM ASICs copper" "Copper" 0.015 1 ELE
* 10 "CCUM glue" "Epoxy" 0.404 1 ELE
............................................................................
============================================================================
o TOB Rod Connectors (inside)
---------------------------
MCVolume: (11.800 x 7.500 x 0.500) cm^3 = 44.25 cm^3
All the TOB Connectors are the same (Layers 12/34/56) except the optical part.
Layer 1/2
----------
As Layer 3/4, except optical components.
Optical components
------------------
Different for different layers
(22-24) Optical fibers
masses are per AOH, multiplicity will be given by the number of AOHs
AOH x ( #fibers x type ) x length_fraction
length_fraction: (total_length-5) cm per each fiber is in TOB_optfib_L12
2 x ( TOB_2_088 ) x 5/88 = 2 x 2 x 88 cm x 5/88 = 20 cm
2 x ( TOB_2_070 ) x 5/70 = 2 x 2 x 70 cm x 5/70 = 20 cm
4 x ( TOB_2_056 ) x 5/56 = 4 x 2 x 56 cm x 5/56 = 40 cm
4 x ( TOB_2_035 ) x 5/35 = 4 x 2 x 35 c mx 5/35 = 40 cm
Total optical fibers length: 120 cm
All here:
3D label tags (kapton): m = [ (2 x 2) + (2 x 2) + (4 x 2) + (4 x 2) ] x 0.110 g = 24 x 0.110 g = 2.64 g
density = 1.40 g/cm^3
--> volume = 1.714 cm^3
MU connectors (kapton): m = [ (2 x 2) + (2 x 2) + (4 x 2) + (4 x 2) ] x 0.822 g = 24 x 0.822 g = 19.728 g
density = 1.40 g/cm^3
--> volume = 14.091 cm^3
(25) Ribbon connectors (2 copies)
(26) Ruggedized ribbon: total length 80 mm
.....................................................................................
# "TOB Rod Connections Layer 1/2" "TOB_CONN12" 44.25 88.5
* 1 "SCLAC board" "T_G10" 0.211 1 ELE
* 2 "SCLAC copper traces" "Copper" 0.007 1 ELE
* 3 "CCUM wires Cu" "Copper" 0.191 2 CAB
* 4 "CCUM wires Al" "Aluminium" 0.123 2 CAB
* 5 "CCUM wires PEI" "Silicone_Gel" 0.203 2 CAB
* 6 "CCUM wires SILTEM" "Polyethylene" 0.788 2 CAB
* 7 "BUS wires Cu" "Copper" 0.740 1 CAB
* 8 "BUS wires Al" "Aluminium" 0.0877 1 CAB
* 9 "BUS wires PEI" "Silicone_Gel" 0.144 1 CAB
* 10 "BUS wires SILTEM" "Polyethylene" 2.365 1 CAB
* 11 "SCLAC glue" "Epoxy" 0.202 1 SUP
* 12 "Output cable Shield" "Aluminium" 0.089 1 CAB
* 13 "Output cable Sleeve" "Polyethylene" 0.642 1 CAB
* 14 "Input and Output cable Tie" "T_Kapton" 0.195 1 CAB
* 15 "Input and Output cable Solder Paste" "BGA" 0.038 1 CAB
* 16 "ICB,LVLAC,HVLAC glue" "Epoxy" 0.181 1 SUP
* 17 "ICB Solder Paste" "BGA" 0.005 1 CAB
* 18 "LVLAC substrate" "T_G10" 0.242 1 ELE
* 19 "LVLAC copper traces" "Copper" 0.0126 1 ELE
* 20 "HVLAC substrate" "T_G10" 0.174 1 ELE
* 21 "HVLAC copper traces" "Copper" 0.0036 1 ELE
* 22 "Optical fibers" "Optical_Fiber" 6.362E-3 120 CAB
* 23 "Optical fibers 3D label tag" "T_Kapton" 1.714 1 CAB
* 24 "Optical fibers MU connectors" "T_Kapton" 14.091 1 CAB
* 25 "Ribbon Connectors" "T_Ribbon12xMUConn" 12.0 2 CAB
* 26 "Ruggedized ribbons" "T_RuggRibbon" 0.086 8 CAB
.....................................................................................
=====================================================================================
Layer 3/4
----------
SCLAC
-----
Ladder Adapter Card
Composition taken from G.Magazzù measurements: http://test-gmagazzu.web.cern.ch/test%2Dgmagazzu/TOB/MB/CCUM_MB.htm
EDMS Code EP 680-1174-510
(1) SCLAC FR4
m = 0.400 g
density = 1.90 g/cm^3
--> volume = 0.211 cm^3
(2) SCLAC copper traces
m = 0.061 g
density = 8.96 g/cm^3
--> volume = 0.007 cm^3
Wires
-----
Short tail (to be multiplied by 2, the difference 'long tail'-1x'short tail' will be included outside)
(3-6) - Connected to CCUM
Shielded Twisted pair (112 mm), 9 pairs, total mass of a single wire (number of components to be multiplied by 2)
+ shielded twisted pair + 0.5 mm^2 Copper wire, 2 pieces 106 mm 1 piece 100 mm.
Tinned copper wire 100% outside the rod.
total mass; 2 copies in the mixture
Copper: m = ( 0.3417 + 0.9328 + 0.4400 ) g = 1.7145 g
density = 8.96 g/cm^3
--> volume = 0.191 cm^3
Aluminium:
m = ( 0.3326 + 0 + 0 ) = 0.3326 g
density = 2.7 g/cm^3
--> volume = 0.123 cm^3
PEI: m = ( 0.1956 + 0 + 0 ) = 0.1956 g
density (silicone gel) = 0.965 g/cm^3
--> volume = 0.203 cm^3
SILTEM: m = ( 0 + 0.5088 + 0.240 ) g = 0.7488 g
density (polyethylene) = 0.95 g/cm^3
--> volume = 0.788 cm^3
(7-10) - Connected to BUS
Shielded Twisted pair (112 mm), 4 pieces
+ Shielded Twisted pair (135 mm), 2 pieces
+ 1.0 mm^2 Copper wire, 4 pieces 112 mm
+ 0.5 mm^2 Copper wire, 1 piece 112 mm, 1 piece 147 mm, 1 piece 149 mm
+ 1.0 mm^2 Copper wire, 1 piece 290 mm, only 80 mm here, the rest outside the rod
total mass; 1 only copy in the mixture
Copper: m = ( 0.1519 + 0.0915 + 3.8976 + 0.4928 + 0.6468 + 0.6556 + 80/290 x 2.5230 ) g = 6.6322 g
density = 8.96 g/cm^3
--> volume = 0.740 cm^3
Aluminium:
m = ( 0.1478 + 0.0891 + 0 + 0 + 0 + 0 + 80/290 x 0 ) = 0.2369 g
density = 2.7 g/cm^3
--> volume = 0.0877 cm^3
PEI: m = ( 0.0869 + 0.0524 + 0 + 0 + 0 + 0 + 80/290 x 0 ) = 0.1393 g
density (silicone gel) = 0.965 g/cm^3
--> volume = 0.144 cm^3
SILTEM: m = ( 0 + 0 + 1.0752 + 0.2688 + 0.3528 + 0.3576 + 80/290 x 0.6960 ) g = 2.2464 g
density (polyethylene) = 0.95 g/cm^3
--> volume = 2.365 cm^3
Other components
----------------
(11) Araldite glue (take epoxy): (1/2 CCUM), 1/4 SCLAC, (1/4 SCACC)
m = 1.05 g / 4 = 0.2625 g
density = 1.3 g/cm^3
volume = 0.202 cm^3
(12) Output cable shield Aluminium: 1/2 here, (1/2 outside)
m = 0.480 g / 2 = 0.240 g
density = 2.7 g/cm^3
volume = 0.089 cm^3
(13) Output cable sleeve (l=55 mm, ext diameter=9.5 mm, 1 piece) + (l=10 mm, ext diameter=3.0 mm, 4 pieces) Polyolefin (take polyethylene):
total mass, 1/2 here, (1/2 outside)
m = ( 0.90 + 0.32 ) g / 2 = 0.61 g
density = 0.95 g/cm^3
volume = 0.642 cm^3
(14) Input & Output cable tie Kapton: 2/3 here, (1/3 outside)
m = 0.41 g * (2/3) = 0.273 g
density = 1.40 g/cm^3
volume = 0.195 cm^3
(15) Input & Output cable solder paste (BGA): 1/2 here, (1/2 outside)
m = 0.67 g / 2 = 0.335 g
density = 8.82 g/cm^3
volume = 0.038 cm^3
(16) ICB Araldite glue (take epoxy): 1/2 CONN, (1/2 ICB)
m = 0.47 g / 2 = 0.235 g
density = 1.3 g/cm^3
volume = 0.181 cm^3
(17) ICB Solder paste (BGA): (1/2 ICB), 1/2 CONN
m = 0.09 g / 2 = 0.045 g
density = 8.82 g/cm^3
volume = 0.005 cm^3
LVLAC
-----
(18-19) LVLAC From the ICB
FR4: m = 0.46 g
density (T_G10) = 1.90 g/cm^3
--> volume = 0.242 cm^3
Copper: m = 0.113 g
density = 8.96 g/cm^3
--> volume = 0.0126 cm^3
HVLAC
-----
(20-21) HVLAC From the ICB
FR4: m = 0.33 g
density (T_G10) = 1.90 g/cm^3
--> volume = 0.174 cm^3
Copper: m = 0.032 g
density = 8.96 g/cm^3
--> volume = 0.0036 cm^3
SCCAC
-----
Slow Control Cable Adapter Card
Composition taken from G.Magazzù measurements: http://test-gmagazzu.web.cern.ch/test%2Dgmagazzu/TOB/MB/CCUM_MB.htm
2 x short tail
It will go 100% outside
Optical components
------------------
Different for different layers
(22-24) Optical fibers
masses are per AOH, multiplicity will be given by the number of AOHs
AOH x ( #fibers x type ) x length_fraction
length_fraction: (total_length-5) cm per each fiber is in TOB_optfib_L34
1 x ( TOB_2_088 ) x 5/88 = 1 x 2 x 88 cm x 5/88 = 10 cm
1 x ( TOB_2_070 ) x 5/70 = 1 x 2 x 70 cm x 5/70 = 10 cm
2 x ( TOB_2_056 ) x 5/56 = 2 x 2 x 56 cm x 5/56 = 20 cm
2 x ( TOB_2_035 ) x 5/35 = 2 x 2 x 35 c mx 5/35 = 20 cm
Total optical fibers length: 60 cm
All here:
3D label tags (kapton): m = [ (1 x 2) + (1 x 2) + (2 x 2) + (2 x 2) ] x 0.110 g = 12 x 0.110 g = 1.32 g
density = 1.40 g/cm^3
--> volume = 0.943 cm^3
MU connectors (kapton): m = [ (1 x 2) + (1 x 2) + (2 x 2) + (2 x 2) ] x 0.822 g = 12 x 0.822 g = 9.864 g
density = 1.40 g/cm^3
--> volume = 7.046 cm^3
(25) Ribbon connectors (1 copy)
(26) Ruggedized ribbon: total length 40 mm
.....................................................................................
# "TOB Rod Connections Layer 3/4" "TOB_CONN34" 44.25 88.5
* 1 "SCLAC board" "T_G10" 0.211 1 ELE
* 2 "SCLAC copper traces" "Copper" 0.007 1 ELE
* 3 "CCUM wires Cu" "Copper" 0.191 2 CAB
* 4 "CCUM wires Al" "Aluminium" 0.123 2 CAB
* 5 "CCUM wires PEI" "Silicone_Gel" 0.203 2 CAB
* 6 "CCUM wires SILTEM" "Polyethylene" 0.788 2 CAB
* 7 "BUS wires Cu" "Copper" 0.740 1 CAB
* 8 "BUS wires Al" "Aluminium" 0.0877 1 CAB
* 9 "BUS wires PEI" "Silicone_Gel" 0.144 1 CAB
* 10 "BUS wires SILTEM" "Polyethylene" 2.365 1 CAB
* 11 "SCLAC glue" "Epoxy" 0.202 1 SUP
* 12 "Output cable Shield" "Aluminium" 0.089 1 CAB
* 13 "Output cable Sleeve" "Polyethylene" 0.642 1 CAB
* 14 "Input and Output cable Tie" "T_Kapton" 0.195 1 CAB
* 15 "Input and Output cable Solder Paste" "BGA" 0.038 1 CAB
* 16 "ICB,LVLAC,HVLAC glue" "Epoxy" 0.181 1 SUP
* 17 "ICB Solder Paste" "BGA" 0.005 1 CAB
* 18 "LVLAC substrate" "T_G10" 0.242 1 ELE
* 19 "LVLAC copper traces" "Copper" 0.0126 1 ELE
* 20 "HVLAC substrate" "T_G10" 0.174 1 ELE
* 21 "HVLAC copper traces" "Copper" 0.0036 1 ELE
* 22 "Optical fibers" "Optical_Fiber" 6.362E-3 60 CAB
* 23 "Optical fibers 3D label tag" "T_Kapton" 0.943 1 CAB
* 24 "Optical fibers MU connectors" "T_Kapton" 7.046 1 CAB
* 25 "Ribbon Connectors" "T_Ribbon12xMUConn" 12.0 1 CAB
* 26 "Ruggedized ribbons" "T_RuggRibbon" 0.086 4 CAB
.....................................................................................
=====================================================================================
Layer 5/6
----------
As Layer 3/4, except optical components.
Optical components
------------------
Different for different layers
(22-24) Optical fibers
masses are per AOH, multiplicity will be given by the number of AOHs
AOH x ( #fibers x type ) x length_fraction
length_fraction: (total_length-5) cm per each fiber is in TOB_optfib_L56
1 x ( TOB_3_088 ) x 5/88 = 1 x 3 x 88 cm x 5/88 = 15 cm
1 x ( TOB_3_070 ) x 5/70 = 1 x 3 x 70 cm x 5/70 = 15 cm
2 x ( TOB_3_056 ) x 5/56 = 2 x 3 x 56 cm x 5/56 = 30 cm
2 x ( TOB_3_035 ) x 5/35 = 2 x 3 x 35 c mx 5/35 = 30 cm
Total optical fibers length: 90 cm
All here:
3D label tags (kapton): m = [ (1 x 3) + (1 x 3) + (2 x 3) + (2 x 3) ] x 0.110 g = 18 x 0.110 g = 1.98 g
density = 1.40 g/cm^3
--> volume = 1.414 cm^3
MU connectors (kapton): m = [ (1 x 3) + (1 x 3) + (2 x 3) + (2 x 3) ] x 0.822 g = 18 x 0.822 g = 14.796 g
density = 1.40 g/cm^3
--> volume = 10.569 cm^3
(25) Ribbon connectors (2 copies)
(26) Ruggedized ribbon: total length 60 mm
.....................................................................................
# "TOB Rod Connections Layer 5/6" "TOB_CONN56" 44.25 88.5
* 1 "SCLAC board" "T_G10" 0.211 1 ELE
* 2 "SCLAC copper traces" "Copper" 0.007 1 ELE
* 3 "CCUM wires Cu" "Copper" 0.191 2 CAB
* 4 "CCUM wires Al" "Aluminium" 0.123 2 CAB
* 5 "CCUM wires PEI" "Silicone_Gel" 0.203 2 CAB
* 6 "CCUM wires SILTEM" "Polyethylene" 0.788 2 CAB
* 7 "BUS wires Cu" "Copper" 0.740 1 CAB
* 8 "BUS wires Al" "Aluminium" 0.0877 1 CAB
* 9 "BUS wires PEI" "Silicone_Gel" 0.144 1 CAB
* 10 "BUS wires SILTEM" "Polyethylene" 2.365 1 CAB
* 11 "SCLAC glue" "Epoxy" 0.202 1 SUP
* 12 "Output cable Shield" "Aluminium" 0.089 1 CAB
* 13 "Output cable Sleeve" "Polyethylene" 0.642 1 CAB
* 14 "Input and Output cable Tie" "T_Kapton" 0.195 1 CAB
* 15 "Input and Output cable Solder Paste" "BGA" 0.038 1 CAB
* 16 "ICB,LVLAC,HVLAC glue" "Epoxy" 0.181 1 SUP
* 17 "ICB Solder Paste" "BGA" 0.005 1 CAB
* 18 "LVLAC substrate" "T_G10" 0.242 1 ELE
* 19 "LVLAC copper traces" "Copper" 0.0126 1 ELE
* 20 "HVLAC substrate" "T_G10" 0.174 1 ELE
* 21 "HVLAC copper traces" "Copper" 0.0036 1 ELE
* 22 "Optical fibers" "Optical_Fiber" 6.362E-3 90 CAB
* 23 "Optical fibers 3D label tag" "T_Kapton" 1.414 1 CAB
* 24 "Optical fibers MU connectors" "T_Kapton" 10.569 1 CAB
* 25 "Ribbon Connectors" "T_Ribbon12xMUConn" 12.0 2 CAB
* 26 "Ruggedized ribbons" "T_RuggRibbon" 0.086 6 CAB
.....................................................................................
=====================================================================================
# "END" "END" 0. 0.
this has to be the last line !
[WAS
o Aluminium cooling IV
--------------------
Al and locator piece at hybrid sides
No screw !
MCVolume: 1.5 x 2.8 x 0.03 cm
(1) Al heat spreader
dimensions from EDM file CMSTKOBM0024 version 0
{ [ 15 x 28 ] - (8 x 8 / 2) - [ pi x (2/2)^2 ] } mm^2 x 0.300 mm
= 384.8584 mm^2 x 0.300 mm = 115.4575 mm^3
[WAS 0.116 cm^3]
[THIS MATERIAL HAS BEEN CREATED APART
(2) CF compensator
dimensions from EDM file CMSTKOBM0035 version AA
{ [ 16 x 26 ] - [ pi x (10 / 2)^2 ] } mm^2 x 0.300 mm =
= 337.46 mm^2 x 0.300 mm = 101.238 mm^3
[WAS 0.15 cm^3]
]
(2) CuBe/brass -> take all Cu for now:
0.0044 cm^3 x 3
..................................................................
# "TOB Module Cooling 4" "TOB_mod_cool4" 0.126 4.2
* 1 "Al heat spreader" "Aluminium" 0.115475 1 COL
* 2 "Cu locator" "Copper" 0.0044 3 SUP
..................................................................
==================================================================
NO MORE NEEDED, ALL THE SPREADER ARE THE SAME
]
[WAS: o TOB_CCUM
---------
Not much know at this stage, so here comes some SciFi !
MCVolume: 11.8 x 7 x 0.25 cm
Take the proposal from Marchioro with 3 instead of 2 connectors !
G10 32 x 32 x 1 mm -> 1.02 cm^3
4 layer Cu 17 um, 50 % occ
CCU in plastic housing, 15 x 15 x 1mm
196 solder "balls" diameter 0.5 mm
2 more plastic ship carriers, 7 x 7 x 0.3 mm
4 caps, half size of 0402
8 R "
For connectors: take Robert's proposal NAIS 80 pin connector.
......................................................................
"TOB CCUM board" "TOB_CCUM" 20.65 82.6
1 "CCUM board" "G10" 1.02 1 ELE
2 "Copper traces" "Copper" 0.035 1 ELE
3 "CCU in housing" "T_Kapton" 0.225 1 ELE
4 "Solder balls" "SMD_metal" 0.01 1 ELE
5 "Other chips" "T_Kapton" 0.015 2 ELE
6 "Capacitors" "Alumina" 1.E-4 4 ELE
7 "Resistors" "Carbon" 1.E-4 8 ELE
8 "Solder" "SMD_metal" 1.E-4 12 ELE
9 "Connector" "T_Kapton" 9.107E-3 80 ELE
10 "Connector pins" "Copper" 8.092E-4 80 ELE
.....................................................................
===================================================================== ]
[WAS: o TOB Electronics ICC1/2
-----------------------
Need 6 different mixtures here !
Don't know about cooling !! Left out for the moment
$$ Per ICC:
(1) CF support piece: 12.5 x 3 x 0.09 cm
(2-3) ICC1 card: 11.8 x 4.4 - 2*0.25*2 = 50.92 cm^2 x 0.1 cm = 5.09 cm^3 G10
Cu : 4 layers a 25 um, 50 % occ => 0.26 cm^3
ICC2 card: 11.8 x 6.8 - 2*0.25*2 = 79.24 cm^2 x 0.1 cm = 7.92 cm^3 G10
Cu : 0.4 cm^3
(4-5) Connector pairs: all NAIS
per pin : Plastic: 0.01275 g -> 9.107E-3 cm^3 Kapton
Cu : 7.25E-3 g -> 8.092E-4 cm^3 Cu
Pins: 50 + (40+16+30)*OH
(6-10) Optohybrid: dimensions: 23 x 30 mm, 0.5 mm thick FR4
For the rest: take information from TIB OH !!
Cu : 4 layers 50 % occ, 35 um
Laser driver: 0.0025 cm^3 Si (1/OH)
Laser diode: 0.02 cm^3 Si (1 for 2 APVs)
Fiber clamps: 1.4 x 0.3 x 0.15 cm Kapton (1/OH)
Additional components:
Kapton from hybrid to ICC: 4 x 3 x 0.01 cm -> 0.12 cm^3
Cu: 2 layers 50 um 50 % occ -> 0.06 cm^3
Buffers on ICC & ICB: 0.02 cm^3 Kapton, 3.1E-3 Cu
1 + 1*OH
Capacitors large 4x7x2 mm = 0.056 cm^3
2+3*OH
Capacitors (0805) 2x1.25x1.25 = 3.1E-3 cm^3
19*OH+3
Resistors (0603) 1.15E-3 cm^3
12.5*OH+3
Solder: 1.E-3*(large caps) + 2.E-4*(small caps+R)
Layer 5/6 ICC1 (serves 1 double sided module)
=> 2 Optohybrids
2 Kapton pigtails, 3 buffers
8 large caps, 41 small caps, 28 R's
.................................................................
"TOB electronics lay 5/6 ICC1" "TOB_ICC1" 25.96 51.92
1 "CF support" "Carbon fibre str." 3.375 1 SUP
2 "ICC card" "G10" 5.09 1 ELE
3 "ICC traces" "Copper" 0.254 1 ELE
4 "Connectors" "T_Kapton" 9.107E-3 222 ELE
5 "Connectors pins" "Copper" 8.092E-4 222 ELE
6 "Optohybrid" "T_FR4" 0.345 2 ELE
7 "Optohybrid traces" "Copper" 0.048 2 ELE
8 "Laser drivers" "Silicon" 0.0025 2 ELE
9 "Laser diode" "Silicon" 0.02 4 ELE
10 "Fiber clamp" "T_Kapton" 0.063 2 ELE
11 "Pigtail and buffers" "T_Kapton" 0.3 1 ELE
12 "Pigtail and buffers" "Copper" 0.129 1 ELE
13 "Capacitors" "Alumina" 0.5751 1 ELE
14 "Resistors" "Carbon" 1.15E-3 28 ELE
15 "Solder" "SMD_metal" 0.022 1 ELE
................................................................
Layer 5/6 ICC2 (serves 2 double sided module)
=> 4 Optohybrids
4 Kapton pigtails, 5 buffers
14 large caps, 79 small caps, 53 R's
.................................................................
"TOB electronics lay 5/6 ICC2" "TOB_ICC2" 40.12 80.24
1 "CF support" "Carbon fibre str." 3.375 1 SUP
2 "ICC card" "G10" 7.92 1 ELE
3 "ICC traces" "Copper" 0.4 1 ELE
4 "Connectors" "T_Kapton" 9.107E-3 394 ELE
5 "Connectors pins" "Copper" 8.092E-4 394 ELE
6 "Optohybrid G10" "T_FR4" 0.345 4 ELE
7 "Optohybrid traces" "Copper" 0.048 4 ELE
8 "Laser drivers" "Silicon" 0.0025 4 ELE
9 "Laser diode" "Silicon" 0.02 8 ELE
10 "Fiber clamp" "T_Kapton" 0.063 4 ELE
11 "Pigtail and buffers" "T_Kapton" 0.58 1 ELE
12 "Pigtail and buffers" "Copper" 0.256 1 ELE
13 "Capacitors" "Alumina" 1.029 1 ELE
14 "Resistors" "Carbon" 1.15E-3 53 ELE
15 "Solder" "SMD_metal" 0.04 1 ELE
.................................................................
Layer 7/8 ICC1 (serves 1 single sided module with 4 APVs)
=> 1 Optohybrids
1 Kapton pigtails, 2 buffers
5 large caps, 22 small caps, 16 R's
.................................................................
"TOB electronics lay 7/8 ICC1" "TOB_ICC3" 25.96 51.92
1 "CF support" "Carbon fibre str." 3.375 1 SUP
2 "ICC card" "G10" 5.09 1 ELE
3 "ICC traces" "Copper" 0.254 1 ELE
4 "Connectors" "T_Kapton" 9.107E-3 136 ELE
5 "Connectors pins" "Copper" 8.092E-4 136 ELE
6 "Optohybrid" "T_FR4" 0.345 1 ELE
7 "Optohybrid traces" "Copper" 0.048 1 ELE
8 "Laser drivers" "Silicon" 0.0025 1 ELE
9 "Laser diode" "Silicon" 0.02 2 ELE
10 "Fiber clamp" "T_Kapton" 0.063 1 ELE
11 "Pigtail and buffers" "T_Kapton" 0.16 1 ELE
12 "Pigtail and buffers" "Copper" 0.0662 1 ELE
13 "Capacitors" "Alumina" 0.348 1 ELE
14 "Resistors" "Carbon" 1.15E-3 16 ELE
15 "Solder" "SMD_metal" 0.0126 1 ELE
.................................................................
Layer 7/8 ICC2 (serves 2 single sided module with 4 APVs)
=> 2 Optohybrids
2 Kapton pigtails, 3 buffers
8 large caps, 41 small caps, 28 R's
.................................................................
"TOB electronics lay 7/8 ICC2" "TOB_ICC4" 40.12 80.24
1 "CF support" "Carbon fibre str." 3.375 1 SUP
2 "ICC card" "G10" 7.92 1 ELE
3 "ICC traces" "Copper" 0.4 1 ELE
4 "Connectors" "T_Kapton" 9.107E-3 222 ELE
5 "Connectors pins" "Copper" 8.092E-4 222 ELE
6 "Optohybrid" "T_FR4" 0.345 2 ELE
7 "Optohybrid traces" "Copper" 0.048 2 ELE
8 "Laser drivers" "Silicon" 0.0025 2 ELE
9 "Laser diode" "Silicon" 0.02 4 ELE
10 "Fiber clamp" "T_Kapton" 0.063 2 ELE
11 "Pigtail and buffers" "T_Kapton" 0.3 1 ELE
12 "Pigtail and buffers" "Copper" 0.129 1 ELE
13 "Capacitors" "Alumina" 0.5751 1 ELE
14 "Resistors" "Carbon" 1.15E-3 28 ELE
15 "Solder" "SMD_metal" 0.022 1 ELE
.................................................................
Layer 9/10 ICC1 (serves 1 single sided module with 6 APVs)
=> 1 Optohybrids
1 Kapton pigtails, 2 buffers
5 large caps, 22 small caps, 16 R's
.................................................................
"TOB electronics lay 9/10 ICC1" "TOB_ICC5" 25.96 51.92
1 "CF support" "Carbon fibre str." 3.375 1 SUP
2 "ICC card" "G10" 5.09 1 ELE
3 "ICC traces" "Copper" 0.254 1 ELE
4 "Connectors" "T_Kapton" 9.107E-3 136 ELE
5 "Connectors pins" "Copper" 8.092E-4 136 ELE
6 "Optohybrid" "T_FR4" 0.345 1 ELE
7 "Optohybrid traces" "Copper" 0.048 1 ELE
8 "Laser drivers" "Silicon" 0.0025 1 ELE
9 "Laser diode" "Silicon" 0.02 3 ELE
10 "Fiber clamp" "T_Kapton" 0.063 1 ELE
11 "Pigtail and buffers" "T_Kapton" 0.16 1 ELE
12 "Pigtail and buffers" "Copper" 0.0662 1 ELE
13 "Capacitors" "Alumina" 0.348 1 ELE
14 "Resistors" "Carbon" 1.15E-3 16 ELE
15 "Solder" "SMD_metal" 0.0126 1 ELE
.................................................................
Layer 9/10 ICC2 (serves 2 single sided module with 6 APVs)
=> 2 Optohybrids
2 Kapton pigtails, 3 buffers
8 large caps, 41 small caps, 28 R's
.................................................................
"TOB electronics lay 9/10 ICC2" "TOB_ICC6" 40.12 80.24
1 "CF support" "Carbon fibre str." 3.375 1 SUP
2 "ICC card" "G10" 7.92 1 ELE
3 "ICC traces" "Copper" 0.4 1 ELE
4 "Connectors" "T_Kapton" 9.107E-3 222 ELE
5 "Connectors pins" "Copper" 8.092E-4 222 ELE
6 "Optohybrid" "T_FR4" 0.345 2 ELE
7 "Optohybrid traces" "Copper" 0.048 2 ELE
8 "Laser drivers" "Silicon" 0.0025 2 ELE
9 "Laser diode" "Silicon" 0.02 6 ELE
10 "Fiber clamp" "T_Kapton" 0.063 2 ELE
11 "Pigtail and buffers" "T_Kapton" 0.3 1 ELE
12 "Pigtail and buffers" "Copper" 0.129 1 ELE
13 "Capacitors" "Alumina" 0.5751 1 ELE
14 "Resistors" "Carbon" 1.15E-3 28 ELE
15 "Solder" "SMD_metal" 0.022 1 ELE
.................................................................
================================================================= ]
[WAS:
o TOB rod connectors (inside)
---------------------------
MCVolume 11.8 x 7.5 x 0.5 cm
(1) CF support plate: 12.5 x 12.5 x 0.09 cm = 14.06 cm^3
(2) Loose wires (Robert)
Al xsection 1 mm^2
For control: 10 cables with l=22cm, 10 with l=12 cm
LV : 8 " l=12 cm
Forget about the Polyethylene shielding, absorbed in
optical connector uncertainty !
(3) Optical connectors: 2 for layer 5/6, 1 for 7-10
Info from Francois: 46.8 g Plastic, 8.4 g Cu
OVERESTIMATE, don't believe ! take 15 cm^3 plastic
.....................................................................
"TOB rod connections 5/6" "TOB_CONN1" 44.25 88.5
1 "Support plate" "Carbon fibre str." 14.06 1 SUP
2 "Al wires" "Aluminium" 0.12 37 CAB
3 "Optoconnector" "T_Kapton" 15.0 2 CAB
4 "Optoconnector" "Copper" 0.446 2 CAB
....................................................................
....................................................................
"TOB rod connections 7-10" "TOB_CONN2/3" 44.25 88.5
1 "Support plate" "Carbon fibre str." 14.06 1 SUP
2 "Al wires" "Aluminium" 0.12 37 CAB
3 "Optoconnector" "T_Kapton" 15.0 1 CAB
4 "Optoconnector" "Copper" 0.446 1 CAB
....................................................................
==================================================================== ]
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